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Cement asset manegement: going from reactive to predictive maintenance

Continuous and consistent asset condition monitoring brings maintenance management to the operator environment and provides a single-window interface for all operations related to asset management. This allows plant personnel to collect, compare and monitor asset data, thus accurately assess equipment in real-time and adapt maintenance strategies

Want to avoid unnecessary maintenance?

Detect and resolve potential issues before they cause problems and sustain your asset management improvements

Contact us

Popular expert insights

1


7 fundamental questions to ask about your assets

2


4 stages to implementing a thorough predictive maintenance strategy using ABB service

3


White paper: Preparing your predictive program

4


VIDEO: Reliability centered maintenance

5

Predictive maintenance for grinding

How to avoid unnecessary maintenance and reduce costs?

A modern asset optimization system can help cement manufacturers to go from reactive to predictive maintenance strategies, avoiding unnecessary maintenance and reducing operating costs. Extended automation solutions such as ABB Ability™ System 800xA can integrate modern maintenance systems from suppliers such as IBM, SAP .

A good example of this is the integration of IBM Maximo. With ABB Ability™ System 800xA, the operator is alerted by a predictive maintenance alarm if equipment needs repairing. They can access the maintenance system, see all upcoming work orders and easily add new orders. The field engineers can view the same information on their mobile devices and together they can decide on the optimal maintenance plan.

ABB Ability™ System 800xA’s asset monitoring functions for cement combine automation architecture with advanced information technologies, including integrated fieldbus. Called ABB Ability™ AssetVista Condition Monitoring for cement, this digital application monitors all cement plant assets in real time. This includes field devices, control systems and automation elements, as well as major assets such as heaters and generators.

The ABB Ability™ AssetVista Condition Monitoring architecture and functionality promotes the creation of complex asset-specific monitors that not only makes use of the raw device data itself but also integrates it with process and environmental information to put the data into context and deliver more precise condition statements. This concept can be extended to complete production areas such as conveyors, mills and grinding circuits, thus creating a new level of insight into plant performance.

Along with the dashboards for customer self-service, ABB also offers collaborative digital services based on the asset condition data analysis - ABB Ability™ Predictive Maintenance for cement or bundled with other services and technologies into a tailored service agreement for cement assets.

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