ABB solutions for the fine, speciality and consumer chemicals manufacturing

ABB solutions for the fine, speciality and consumer chemicals manufacturing
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Chemical manufacturing operations management software

Manufacturing Execution System (MES) suitable for producers of parfume and soap, paints, ink and pigments, agro chemistry and other specialty chemicals - from incoming raw material to finished product

Consumer and retailer expectations are increasing, price constraints are hardening, regulatory demands are more stringent - these are major challenges that chemical manufacturers face today. ABB can help you meet these business challenges by providing MOM / MES software solutions that improve operating procedures, integrate existing plant equipment and give greater visibility and flexibility throughout the complete production process.

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Integrated information

Data collection and storage

Extensive, secure, high speed recording of history data from all systems, with built-in powerful calculations engine
Personalized reporting dashboard

Support day-to-day and strategic business decisions with real-time operational intelligence, business KPIs, transactional and historical data analysis via a single interface

Integrated operations

Enterprise connectivity

Seamless integration of ERP, SCM, MES, databases, applications, various production equipment and control systems from different vendors
Production management

Plan, respond and change on demand: order and production buffers, workflow management, automatic mapping of routing from ERP
Quality management

Quality data collection, test certificates, in-process quality control, automatic tolerance validation, non-conformities reporting, checklists
Labor management

Accurate management and tracking of staff attended hours (Join/Leave) and activities on a given product against defined production time
Electronic Work Instructions (EWI)

Bring consistency to manual operations with Standard Operations Procedures (SOP)
Virtual Trainer

Possibility to define questions / tests to help maintain knowledge about the process, product and safety on the shopfloor
Weigh and dispense

Improve productivity, safety and accuracy of weighing, integrate scales, bar code scanning and label generation
Genealogy

Comprehensive track and trace capabilities from raw material, intermediates to finished products
Material management

Tracking, tracing individual parts, lots, batches, assemblies. Material identification, real-time reporting of material consumed and produced, material compatibility and availability
Warehouse Management

Control storage locations & levels, movement within warehouses, compatibility, manage silos and containers, integrate with external warehouses / inventory management systems
Downtime management

Real-time downtime info to make immediate improvements, long-term data collection for investigation of production process problems
Equipment maintenance management

Plan, create and execute equipment maintenance with support of instructions, checklists and task tracking
Paperless manufacturing

Electronic Batch Record for complete visibility, enforcing GMP compliance, human error prevention, barcode scanners and printers integration

Optimization

BatchInsight

Detect and correct anomalies early in your batch processes
Energy and emissions management

Reporting, planning and optimization tools to reduce energy cost and carbon footprint
Predict and Control

Model Predictive Control (MPC) software package to drive the process closer to operating targets
Inferential Modeling

Inferential Measurement to increase the frequency of product quality feedback information
Terminal Management System TMS
Hazardous area management

Case studies

Related offerings

Process control and automation for chemical industry

Industries we serve

Battery Manufacturing

Cement manufacturing

Data Centers

Smart Manufacturing Operations Management

Energy industries

Electrical utilities

Food and Beverage

Marine

Metals

Mining

Life sciences

Printing

Pulp and paper

Pulp and paper

Specialty chemicals

Transportation

Water and wastewater
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