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ABB Ability™ Genix APM Suite

A new suite for Asset Performance Management

Genix APM use cases

Genix APM Predict

For operators and maintenance engineers

Adding Condition Monitoring on the Edge into existing control system landscape becomes easier thanks to broad - vendor agnostic - connectivity options and pre-built asset models for a wide range of electrical, rotating and process equipment.

Start prioritizing maintenance activities based on data warned by near real-time asset condition notifications and recommendations from the Maintenance Workplace app. Scale as you get value.

Zoom in and zoom out to better understand specific equipment, area, site or fleet of assets, configuring own dashboard interface to fit your role and guide your actions.

An evolution of ABB's plant-wide condition monitoring solutions such as AssetInsight, Asset Vista
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APM Predict is a fully integrated condition monitoring system that gathers data from plant assets and process equipment, and analyzes the data through pre-built asset models that identify early indicators of asset degradation and tracks degradation progress. The early recognition and tracking of asset health predictive indicators by APM Predict helps operators make the transition from wasteful preventative maintenance activities to an optimized predictive maintenance strategy.

Example of asset condition monitoring for electrical assets at a bioproduct mill

Results achieved with deterministic rule-based models.
The bigger the project scale, the greater the value of the solution will be, also leveraging machine learning and outcome-based business models.

Availability
Two 4h electrical failures prevented per year
2 x 4h x 94k$/h = 

752 KUSD
 





Maintenance cost
reduced by scheduling interventions
based on asset condition

58 KUSD / year
 






Extended equipment life
additional savings thanks to replacing
equipment at the right time

58 KUSD
 











Genix APM Predict 360

For reliability, integrity, maintenance professionals, SME & data scientists

Testing, training and deploying of predictive and prescriptive models becomes collaborative
by providing access to configurable asset model library with pre-built dominant failure modes, self-service sandbox for rule-based or AI/ML algorithms, and asset fault monitoring tools with recommendations.

Capture and codify the knowledge of experts to increase the outcomes of predictive maintenance programs thanks to a professional workspace with events management, visualization, recommendations - improving "how things work" expertise over time.

Zoom in and zoom out to fine-tune advanced algorithms, experiment - for earlier, more accurate predictions and recommendations leading to increased uptime and savings.

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APM Predict 360 extends the power of predictive asset models from pre-built versions to customizable versions specific to an industrial operation. Predict 360 provides an environment for asset subject matter experts and data scientists to continuously capture and codify their (tribal) knowledge into ABB Ability Genix APM, which helps automate diagnostic activities, reveal latent asset and process issues, and discover opportunities for higher production efficiency and asset utilization.

Example of predictive maintenance program in mining

Results achieved with rule-based maintenance-oriented algorithms for asset monitoring.
Expect bigger gains with Genix APM, when integrating more data sources and applying more advanced ML models continuously fine-tuned by cross-functional teams.

Predictive notifications
  42 early warnings within 60 days triggering 88 maintenance work orders to solve issues

>6'000 assets
 program has been extended to connect 12'000 assets






Estimated savings
846 man-hours
savings in spare parts and other material costs

5 MUSD
 

Prevented losses
If no actions were taken,  would have been missing due to loss of production

4.6M t of ore / 276 MUSD
 






Genix APM Perform 360

For maintenance, operations managers and reliability engineers

A holistic view of asset performance, health, maintenance & lifecycle cost becomes possible
by combining sensor data with CMMS, PLM, derived or predicted parameters, contextualizing all data sources with pre-configured performance models, KPIs. 

Adopt an advanced asset management program thanks to asset 360° actionable insights, notifications and recommendations for better practices, compliance, lifecycle costing, reliability measures.


Zoom in and zoom out to analyze metrics important for your function, identify trends, drill down to specific details, further parametrize asset templates to answer your questions.

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APM Perform 360 epitomizes the ability to gain greater asset insight by performing analytics on a combined OT and IT dataset. Perform 360 integrates the contextualized data of plant IT systems, such as an existing CMMS, with OT data streaming from APM Predict modules. This provides plant reliability experts with a deeper perspective into an event, as well as a means to monetize different maintenance options, consider impacts of planned maintenance schedules, and devise a means to extend intervention intervals and asset longevity.   

Example of a global maintenance process re-organization across 26 hydropower sites

Results achieved with deterministic rule-based predictive analytics.
Expect bigger gains with Genix APM, when integrating more data sources and applying machine learning models - which are dynamic and constantly evolving.

Early notifications
Providing warning of critical failures
and health diagnostics for 

>600 assets
 




Performance
Hydro specific performance  and efficiency KPIs, Increased generation capability up to 

10%
 






Maintenance cost
Assistance for more informed decisions resulting in fleet maintenance savings up to 

2%
 











Genix APM Assess 360

For reliability, integrity, operations, maintenance managers

Software-based support tool makes asset life assessments more reliable and dynamic thanks to pre-defined damage mechanisms & associated failure scenarios, CAPEX profiling, manual data capture for integrity tracking. 

Find opportunities for optimum investment planning by analyzing design history, operational and maintenance history, to generate a plan for asset replacement or life extension.


Zoom in and zoom out for qualitative risk analysis of failure scenarios against different risk categories.

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APM Assess 360 provides the tools that traditional APM systems miss – the ability to mine the integrated IT/OT dataset and perform financial data analysis toward optimized asset OPEX and CAPEX planning. APM Assess 360 helps ensure that short and long term asset investments deliver the greatest financial outcomes to business income statements and balance sheets. 

Example of an asset life assessment study in chemical industry

Example of an asset life assessment study in chemical industry

Extended operations
 Identified equipment
that can be fit for purpose
until

2040
 








Reduced OPEX, optimized CAPEX
 improved understanding
of ageing asset condition
and strategy planning

<1 year payback
 







Reduced HSE incidents & downtime
addressing asset condition, reliability, obsolescence, maintainability using 

AR technology
 










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