OmniVance™ 3D Quality Inspection

Measure success with ABB’s latest quality inspection solution. The 3D Quality Inspection system simplifies the measuring on manufactured products. Based on structured light and photogrammetry, 3D Quality Inspection is capable of measuring faults that are less than half the width of a human hair at a pace that is dramatically faster than traditional measuring inspection tools. 3DQI not only offers quick and accurate quality checks, but also reduces expensive rework and scrappage.

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Faster, more accurate inspection
Unlike traditional measuring machines that use a contact-based method to inspect manufactured products, 3DVM uses a 3D sensor to capture multiple images of the product and compare it to a master CAD model. This contact-less technique allows operators to test for quality at a much faster rate and with more information than traditional tools and manual inspections.

Forging flexibility
The system targets the off-line measuring and quality inspection, while its modularity allows customisation or expansion to meet evolving business needs. All the programming of the robot can be done offline on RobotStudio and sent to the single logic controller that controls the entire robot inspection setup.

Key applications & specifications

Automotive

Other industrial applications

Technical specifications

Using robotic 3D vision quality control and inspection in automotive and Tier 1 applications can help to substantially reduce cycle times, improve quality control and lower the risk of quality control errors. Millions of 3D points can be inspected without touching the part in the same time that it would take a conventional CMMbased technology to inspect just a single point, helping to speed up the quality checking process. By reducing inspection times, 100% quality control of finished parts can be achieved.

Other industrial applications for the 3D quality inspection robot
The high accuracy, fast performance and flexibility offered by ABB's 3D quality inspection robot make it ideal for use in any application where faulty products or components need to be quickly identified. Other industrial applications where the 3DQI can be used include:
Aerospace manufacturing
Turbine and turbine blades
Wrinkle analysis

Transportation
Welding and inspection for train chassis and wheel bogies
Ship propeller inspection

Textiles & Footwear
Shoe mold inspection Heavy construction machinery
Crawler excavators
Shovel excavators
Chassis components

Unit size and weight	Robotized unit: 1600 x 1300 mm – 800 kg. With rotary table: 3000 x 1300 mm – 1000 kg With closure: 4830 x 2900mm – 3000 kg
Max. part size specifications	Cylinder of 2000 mm diameter and 2000 mm height
Field of view	550 x 390 x 200 mm3.
Cameras	5 Megapixels (3D scanner) Photogrammetry camera: 14 μm + 14 μm/m
Technique used	Structured light
Accuracy	Based on VDI 2634-III, accuracy below 100μm in a cylinder of 2m diameter x 2m height
Precision (Repeatability)	Based on MSA type 1 test, repeatability (sigma) 22 μm
Speed	Up to 0.25 sec/shot
Operating conditions	Temperature: 5 – 45°. Light conditions: Designed for industrial environment Electrical compatibility: 200 V – 600 V 50 Hz / 60 Hz III Phase
Rotary table (up to 600 KG parts)	Includes flexible holding fixtures for supporting multiple parts types
Floor mounting or fixing	Anchors for floor fixing.
Closure	Includes emergency stop button, safety sensors and fencing Entry: 2500 mm width with photoelectric sensors. Maintenance door
Certification	Compliant to VDI 2634-III and CE

Downloads

Download the .exe file

3D Viewer single station

Download the .exe file

3D Viewer dual station

Download the .exe file

3D Viewer quadruple station

Related offering

3D Quality Inspection In-line

functional module

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