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FlexLoader™ FP 800

Function package for flexible machine tool tending

FlexLoader FP 800 is a very compact solution comprised of a robot, a control system, a camera tower and a podium.

It is a fully automated feeder for all kinds of workpieces, picking straight from the pallet as long as the workpieces are semi-oriented or arranged in layers, with or without dividers.

Thanks to the high standardization of all FlexLoader function packages, FlexLoader FP 800 can easily be adapted to all kinds of post- and pre-processes such as pallet handling, deburring, air cleaning, workpiece marking, washing and quality control.
Features
  • Specifically designed for robot guidance
  • Tight integration of control and communication with robot
  • Semi-oriented bin-picking with 3D sensor
  • Scalable up to four 2D cameras or 3D sensors
  • Automatic gripping tool collision avoidance
  • Simplified parametric teach-in for tending lathes
  • High performance FlexLoader Vision algorithms from Matrox Imaging
  • Identification and discrimination of different objects by using tools for image preparation, enhancement and various verification methods
  • Proven and ready to use RAPID application code templates
Benefits
  • Suitable for heavy work-pieces on pallets, from an ergonomic point of view
  • Well proven with large installed base
  • Small footprint
  • High availability
  • No need for special fixtures
  • Integrated safety functions
  • Can pick work-pieces in layers from pallets
  • Large range of post-processing accessories such as cleaning station, marking station, washing station, etc.
  • Teach-in time of new work-pieces is less than 10 minutes
  • No cad-models are required for teach-in
  • Reduces the operator time up to 90% compared to manual tending

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