ABB’s 800xA Provided a Perfect Fit for Gas Processing Plant in Pakistan with Integrated Control & Safety System

The customer optimized their inventory footprint and now manages personal competencies on one common system, increasing ease of operation and maintenance.

First installed base for 800xA system at PPL

Towards the end of 2014, Pakistan Petroleum Limited (PPL), operator of Gambat South Block, along with its joint venture partners Government Holdings (Private) Limited and Asia Resources Oil Limited announced the sixth gas and condensate discovery at its exploration well Faiz X-1. Setting up of an efficient control system for this gas processing unit was of great importance to PPL. The unit would translate into 4,030 bbl/day of oil equivalent and foreign exchange saving of USD 282,000 per day for PPL. As part of the automation and control procedure, PPL wanted to integrate on a common platform the main plant control system with the ESD and F&G system. Though it would be PPL’s first experience with ABB’s control system, nonetheless they thought of giving ABB a chance to prove their excellence.

Main facts

Industry Oil and Gas
Customer

Pakistan Petroleum Limited

Country Pakistan
Solutions DCS, Safety System, ECS
System integrator
INTECH Process Automation

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INTECH provided the perfect integration solution for PPL’s problem

INTECH Process Automation is a renowned system integrator and automation solution provider for the oil and gas sector globally. Over a period of more than 20 years it has helped major oil and gas customers to solve their most pressing issues in instrumentation, control and electrical automation. INTECH’s broad automation solution product portfolio, technical skills, knowledge and expertise on equipment of all major OEMs and its asset-application specific approach to solution design is what differentiates it from a typical system integrator.

INTECH provided the perfect integration solution for PPL’s problem. ABB’s state-of-the-art System 800xA Integrated Control and Safety System consolidated the major automation part in this project. ABB’s system was an economical solution for integrating PPL’s main plant control system, ESD, F&G and the main plant's SCADA. ABB’s efficient plant control system played a major role in the success of PPL’s Gambat South (GPF-II) gas processing facility, which was built to produce 50 MMSCFD of processed natural gas, 11 mt/day LPG, and 1050 barrel /day of condensate.

Aneel Baig, Sr. Project Manager - INTECH Process Automation (Pvt.) Ltd.
Although ABB’s technology was new for INTECH as well as for PPL, it all went so smooth with round the clock support from Local ABB representatives when and where required.

Making the case for System 800xA

PPL was acquainted with Honeywell, Emerson or Yokogawa’s products and systems. They had no experience with ABB’s System 800xA and were not aware of its features and reliability. System 800xA technology was new for INTECH as well as for the customer PPL, who was using Yokogawa’s Centum CS3000 system. INTECH along with the ABB Pakistan team made a well laid out presentation where they highlighted System 800xA’s features. They elaborated on the system’s added advantages and reliability and convinced PPL to opt for ABB’s System 800xA. 

ABB’s System 800xA helped in automating and controlling the entire electrical control system of PPL’s gas processing unit. INTECH successfully used System 800xA to help optimize the customer’s inventory footprint and increase productivity and profitability by integrating the different systems. It provided a common platform to manage its resources and the integrated system also helped in ease of operation and maintenance.  

INTECH understood the importance and implication of successful execution of this project. They ensured there was round the clock support from ABB’s local representatives. ABB made sure everything went smoothly and the project was delivered on schedule as per the customer’s expectations.

INTECH has left a successful business footprint on the soil of Pakistan. The country right now is facing severe energy crisis and more gas and energy related projects are likely to come up in future. By successfully completing this PPL project, INTECH has opened up further potential in the oil and gas sector.

ABB’s efficient plant control system played a major role in the success of PPL’s Gambat South (GPF-II) gas processing facility, which was built to produce 50 MMSCFD of processed natural gas, 11 mt/day LPG, and 1050 barrel /day of condensate.

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