油漆、涂料和树脂制造解决方案

涂料、油漆、清漆及树脂的配制和制造的成套自动化装置的设计、安装和调试。

ABB为以下油漆和涂料应用提供设计和交钥匙生产单元：

建筑（楼宇）和装饰涂料（水和溶剂型）
工业涂料
汽车油漆，OEM和表面修补
清漆和木工涂料
重防护涂料
卷材涂料
底漆

ABB可以帮助用户实现高性能的树脂厂并提供设计和产品供应，以用于宽范围的油漆和涂料制造的各种溶剂型或水基型乳液或树脂。

在技术、系统和服务的范围上，ABB将为您提供成功投资的定制解决方案。

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我们的解决方案

Powder handling

Paint preparation, mixing and dispersing

Clean-In-Place (CIP) solutions

Pipe pigging

Paintcel: Process supervision and scheduling software

Services

Dosing, handling and pneumatic transfer of powders:

titanium dioxide
calcium carbonate
talc
silica, aerosil,
barium sulphate,
etc.

Piggable collectors to precisely dose liquid materials through mass-flow meters

ABB offers a full range of dispersing and mixing units (Dispercel, Delicel) for batch or continuous processes integrating CIP technology and a new family of mixing tools designed and optimized by flow simulations. They are specially designed to meet the paint and coating manufacturing requirements:

wide product range (high solid content, viscosity)
high dispersing fineness
high pumping rate of viscous products
batch size flexibility
integrated cleaning devices

Benefits

Fineness of grind: 20 µm in 15 minutes
High-shear treatment through tooth turbines up to 100,000 cps
Improved energy efficiency and increased productivity
Conical shape for variable batch size
Dosing accuracy
Reduction of up to 50% of the cleaning cycle time
Reduction of up to 90% of the water and solvent consumption

As part of an optimised plant design, ABB has developed innovative cleaning in place systems dedicated to the paint and coating industry.

In-line filter with integrated cleaning system:
efficient filtration with limited pressure drop
automatic declogging and self-cleaning sequence
optimised cleaning time
low product losses

High-efficiency cleaning system for dispersers:

high and medium pressure systems
automatic and repeatable cleaning
controlled consumption and recycling of cleaning media

Series of Clean-In-Place Delicel™

Thanks to the development of its components (multi-way valves, manifold, etc), the pipe pigging technology has become a real process tool making the whole production unit more flexible:

no product cross-contamination
minimal waste generation
robust design and low maintenance
attractive payback
easy layout and modularity

Piggable manifold with pig loading stations

ABB paint process experts and automation engineers have developed Paintcel, a powerful control system for batch production monitoring and management which perfectly fits the requirements of paint manufacturers.

Paintcel ensures the entire management of raw materials, product formulation, sub-recipes and recipes, inventories, production and cleaning sequences. Parameter setting enables Paintcel to optimize the production.

Paintcel is a plant-wide control system integrating subsystems such as PLCs, controllers, MMIs. It has not limits in communicating with other systems such as lab or business systems (ERP).

The scheduling module of Paintcel enables the management of individual unit operations. It integrates the minimization of effluent generation, management of resources, equipment occupancy rate and packaging units.