油漆、涂料和树脂制造解决方案

Dosing, handling and pneumatic transfer of powders:

• titanium dioxide
• calcium carbonate
• talc
• silica, aerosil,
• barium sulphate,
• etc.

ABB offers a full range of dispersing and mixing units (Dispercel, Delicel) for batch or continuous processes integrating CIP technology and a new family of mixing tools designed and optimized by flow simulations. They are specially designed to meet the paint and coating manufacturing requirements:

• wide product range (high solid content, viscosity)
• high dispersing fineness
• high pumping rate of viscous products
• batch size flexibility
• integrated cleaning devices

Benefits

• Fineness of grind: 20 µm in 15 minutes
• High-shear treatment through tooth turbines up to 100,000 cps
• Improved energy efficiency and increased productivity
• Conical shape for variable batch size
• Dosing accuracy
• Reduction of up to 50% of the cleaning cycle time
• Reduction of up to 90% of the water and solvent consumption

As part of an optimised plant design, ABB has developed innovative cleaning in place systems dedicated to the paint and coating industry.

• In-line filter with integrated cleaning system:
• efficient filtration with limited pressure drop
• automatic declogging and self-cleaning sequence
• optimised cleaning time
• low product losses

High-efficiency cleaning system for dispersers:

• high and medium pressure systems
• automatic and repeatable cleaning
• controlled consumption and recycling of cleaning media

Thanks to the development of its components (multi-way valves, manifold, etc), the pipe pigging technology has become a real process tool making the whole production unit more flexible:

• no product cross-contamination
• minimal waste generation
• robust design and low maintenance
• attractive payback
• easy layout and modularity

ABB paint process experts and automation engineers have developed Paintcel, a powerful control system for batch production monitoring and management which perfectly fits the requirements of paint manufacturers.

Paintcel ensures the entire management of raw materials, product formulation, sub-recipes and recipes, inventories, production and cleaning sequences. Parameter setting enables Paintcel to optimize the production.

Paintcel is a plant-wide control system integrating subsystems such as PLCs, controllers, MMIs. It has not limits in communicating with other systems such as lab or business systems (ERP).

The scheduling module of Paintcel enables the management of individual unit operations. It integrates the minimization of effluent generation, management of resources, equipment occupancy rate and packaging units.

ABB offers a full range of dedicated services to reach an optimized operational paint plant.

Design and validation

• basic engineering
• tests of solutions
• process improvements
• plant simulation

Project execution

• detailed studies
• procurement and construction
• site activities
• commissioning and start-up

Completion and evolution

• training
• maintenance
• plant evolution and revamping

Our engineers will study how to optimize and improve your production performances:

• quality at the right price
• just in time distribution manufacturing
• direct savings on your paint production
• reactivity of your production

Our concern for health and environment protection leads us to develop original solutions to:

• reduce effluent generation
• reduce volatile organic compounds (VOC)
• optimize the cleaning and recycling
• implement safe processes and working conditions
• work in closed systems