Preventing water loss

Clean, safe and reliable water is a precious resource. Automation products, such as drives and soft starters, which can help reduce the impact of water hammer, and flowmeters, which report the actual flow of the water system, help minimize water leakage while also giving greater insight into the health of the network.

Like any other natural resource, water must be managed responsibly. One area where this can be addressed is with non-revenue water, which is water that is lost before it reaches the customer. This non-revenue water, often caused by leaks, requires wasted effort to process product that will never generate revenue or even be used.

Water loss can be through slow, long-term leaks or sudden large-scale breaks. These can occur in pipes, joints, fittings and overflow service reservoirs. Pressure fluctuations, corrosion, root penetration, thermal expansion and contraction, erosion, and changes in soil characteristics can all cause water loss. Breaks in large water mains are perhaps the most obvious example of water loss, but even small leaks that go undetected can result in the loss of thousands of gallons of water over time.

The impact of non-revenue water can be huge. Each gallon lost must be replaced with an additional gallon, requiring extra cost for processing, including energy, labor, chemicals, etc. With leakage losses for some municipal water networks estimated as high as 40%, the resulting inefficiencies have a massive impact on operating margins in terms of added costs and lost revenues.

Additionally, water loss can impact the environment by eroding soil, creating sink holes, and damaging roads. Similarly, wastewater can back-up into basements, contaminate streams, lakes, and oceans, and can result in the need for expensive environmental cleanup as well as massive fines.


Tackling the problem

Today, new technologies and automation products can minimize water leakage. ABB applies its knowledge of performance motor control for pumps, and combines it with expertise in automation to maintain constant pressure and accurate flow measurement to successfully address the non-revenue water issue. This provides water utilities with the ability to reduce damage to water distribution networks and enables detection of small leaks before they become big, expensive problems.

Managing water hammer

Water hammer and pressure surges damage piping systems and lead to leaks and breaks. The built-in pump control features of the ACQ580 addresses these issues.

The ACQ580's soft pipe fill mode gently increases pressure during pipe filling. With proper ramp times and PID algorithms, non-revenue water can be decreased and energy savings are increased. Startup can be provided by your local ABB service representative, a key to getting good results.

The ACQ580 has built-in multi-pump functionality, for better staging and de-staging of pumps in a parallel system. By maintaining constant pressure and/or flow, wear and tear on the equipment is minimized.

In addition, ABB softstarters are well-suited for full speed pump applications. The soft ramping features increase pump life by reducing water hammer, and the pump cleaning feature reduces impeller buildup.


“If you can’t measure it, you can’t improve it”

This famous quote is especially applicable for water leakage. Leaks are hard to find, especially at low flow. To solve this problem, it’s necessary to have a real-time picture of conditions in the water or wastewater distribution network. ABB’s battery powered AquaMaster is an electromagnetic flowmeter providing real-time data to allow for early measurements from maximum peak daytime rates down to extremely low flows.

AquaMaster provides remote monitoring of equipment located either underground or in difficult-to-access locations and can help identify leaks to enable maintenance teams to be deployed proactively.


Getting quality data

By combining accurate flowmeter information with water-specific drive functionality, you get more reliable, stable, and high quality data. This helps generate added value by providing the insight needed to proactively understand, operate, analyze, and maintain water systems.

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