Low Voltage Switchgear

Low Voltage Switchgear light assessment

This light assessment is a simple tool for evaluating the need for a more in-depth assessment carried out by ABB. Its use is strongly recommended for those plants where conventional maintenance strategies are still applied and no other assessment has been performed.

Check each environmental and operational condition, compare the plant situation with given range/status values and select one check button for each field group. Fill in the number of years since the last ABB assessment was performed and click on the Run check button to get the survey result.

Environmental conditions (Id numbers from 1 to 4) refer to the entire switchgear including the period in stock at site, whereas the operational conditions (Id from 5 to 14) relate to the most critical installed device.

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Id) Condition

Range/Status Choice
1) Ambient temperature
IEC Tmin < -5°C and Tmax > 40°C

Tmin < -5°C or Tmax > 40°C

Tmin > -5°C and Tmax < 40°C
ANSI   Tmin < -22°F (-30°C) and Tmax > 104°F (40°C)

Tmin < -22°F (-30°C) or Tmax > 104°F (40°C)

Tmin > -22°F (-30°C) and Tmax < 104°F (40°C)
GB Tmin < -25°C and Tmax > 40°C

Tmin < -25°C or Tmax > 40°C

Tmin > -25°C and Tmax < 40°C
2) Maximum relative humidity in substation
Up to 60%
60% to 90%
90% and above
3) Salt or chemicals in the air
None
Close to sea or industrial area position
Marine or onshore or chemical plant position
4) Dust - ventilation in the substation
Air conditioned
Ventilated with filters
Not protected
5) Protection and control electronic devices
Correct function
Incorrect operation reported once
False tripping or permanent incorrect function
6a) Average load current of incoming main and/or bus-tie

(% of nominal)

Up to 90%
90% to 95%
95% and above
6b) Average load current of outgoing feeder and/or motor-starter

(% of nominal)

Up to 80%
80% to 95%
95% and above
7) Mechanical or load current operation of circuit breaker or fused load-break-switch

(per year)

0
1 to 300
300 to 500
500 and above
8) Load current operation of contactor

(per day)

Not installed in the plant
Less than 5
5 to 10
More than 10
9) Fault current operation of circuit-breaker, fuses or contactor

(per year)

Less than one
One
More than one
10a) Racking in operations of circuit breaker (per year)

Multiply by 10 times the operations if motor operated

Less than 5
5 to 10
More than 10
10b) Racking in operations of withdrawable modules or buckets

(per year)

Less than 5
5 to 10
More than 10
11) Reactive Power Compensation
Number of operations (per day) less than 5
Number of operations (per day) 5 to 10
Number of operations (per day) more than 10
Motors with starting time > 30sec
Target cosφ not reached
Variable speed drive intensive used
12) Altitude
Lower or equal 2000m
2000m to 4000m
Higher 4000m
13) Motor starting
All motors with starting time < 5sec
All motors with starting time < 10sec
All motors with starting time < 30sec
Motors with starting time > 30sec
14) Maintenance
None
Executed according to guidelines
Executed without guidelines
Executed with ABB
Number of years from the last ABB assessment:

Survey result

Perform this survey on a yearly basis
A more in-depth asset condition and risk assessment by ABB is needed
A more in-depth asset condition and risk assessment by ABB is urgently needed
Contact your Service partner at ABB for having further support.

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