VD4-CS/ CS1: Indoor vacuum circuit breaker for capacitor banks

VD4-CS and VD4-CS1 are the solutions based on new vacuum interrupter technology and an innovative actuation system up to 38 kV, 1250 A, 31.5 kA and with noise-free performance, to support your business needs in reactive power compensation

The VD4-CS family circuit breakers offer up to 20,000 overhaul-free operations and up to 10,000 back-to-back capacitor bank switching operations. These operations are performed with extremely low probability of re-strike and transients minimization in capacitor bank switching. Additionally, with VD4-CS1 real time power factor compensation and charged capacitor bank switching are allowed. 

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VD4-CS1-P 800x400

VD4-CS 

VD4-CS offers safe and reliable operations on discharged capacitor banks.

  • Inrush minimization: High accuracy and closed loop controlled switching technology. 
  • Cost and space savings: Eliminates the need for inrush limiting reactors and resistances, leading to significant cost and space savings. 
  • Reduced maintenance costs: Lowers the total cost of capacitor bank operation by eliminating downtime for breaker overhaul and extending lifespan with predictive health indication. 
  • Global support: Fast and reliable support is available thanks to ABB’s global footprint. 
  • Fastest replacement: Roll on floor drawout solution, available in withdrawable version for UniGear ZS3.2 and Powerbloc. 
  • Plug and play solution: Easy installation and no need for external relays to synchronize with the grid. 

VD4-CS1

VD4-CS1 offers safe, reliable and relentless operations on capacitor banks independently of their charge status.Additionally to the VD4-CS features, the VD4-CS1 offers:

  • Continuous operations: High resolution and continuous timing adaptation allow transient minimized capacitor bank connection without waiting any discharging time. 
  • Safe operations: Specific logics for fast reclosing function that can be customized. 
  • Space savings: Fast discharge devices for capacitor banks can be avoided. 
  • CAPEX efficient solution: VD4-CS1 can be integrated with inverters, Statcoms and SVCs for continuous power factor correction and grid regulation, allowing the reduction of the size of these expensive power electronics devices.

 




Product scope

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 VD4_CS_800x400VD4-CS1-P 800x400
 
VD4-CS 
VD4-CS1 
Rated voltage 
up to 38 kV 
up to 38 kV 
Rated current
up to 1,250 A 
up to 1,250 A
 
Rated short circuit current
up to 31.5 kA 
up to 31.5 kA 
Technology 
Vacuum 
Vacuum 
Operating mechanism 
Servomotors with synchronization 
Servomotors with synchronization 

Mechanical operations 

20,000 overhaul-free operations and up to 10,000 back-to-back capacitor bank switching operations 
20,000 overhaul-free operations and up to 10,000 back-to-back capacitor bank switching operations 
Transient - free closing operations Only on fully discharged capacitor banksAnytime (independently by the charge of the capacitor bank)
Monitoring & Diagnostic 
Yes 
No
Standards 
IEC 
IEC 
Applications
Utilities, Renewables, Energy demanding industries (green steel)
Utilities, Renewables, Energy demanding industries (green steel), Power quality applications



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FAQ


1. What is the VD4-CS indoor vacuum circuit breaker used for?

The VD4-CS is designed for capacitor banks, providing noise-free power quality through safe and reliable switching. It supports reactive power compensation needs with servomotor actuation and controlled switching.

2. How does the VD4-CS eliminate inrush currents? 

The VD4-CS uses high accuracy in controlled switching technology to eliminate inrush currents. This feature helps in reducing the need for inrush limiting reactors and resistances, leading to significant cost and space savings.



3. What are the key benefits of using the VD4-CS vacuum circuit breaker?

The VD4-CS offers several benefits, including: 

  • Inrush Elimination: High accuracy in controlled switching technology. 
  • Cost and Space Savings: Eliminates the need for additional components.
  • Reduced Maintenance Costs: Lowers the total cost of capacitor bank operation by eliminating downtime for breaker overhaul and extending lifespan with predictive health indication.
  • Global Support: Fast and reliable support thanks to ABB’s global footprint.


4. What are the technical specifications of the VD4-CS and VD4-CS1 vacuum circuit breakers?

The VD4-CS has the following specifications:

  • Voltage: Up to 38 kV
  • Current: Up to 1250 A
  • Breaking Capacity: Up to 31.5 kA
  • Operations:  20,000 overhaul-free and noise-free operations; 10,000 back-to-back capacitor bank switching operations

5. How does the VD4-CS contribute to cost efficiency in capacitor bank operations? 

The VD4-CS reduces the total cost of capacitor bank operation by eliminating downtime for breaker overhaul and extending the lifespan of the breaker. It also saves up to 20% by using the same ratings and interfaces as existing medium voltage substations, thanks to its optimized footprint equivalent to standard distribution breakers.


 6. What is the main difference between VD4-CS and VD4-CS1?

The main difference between VD4-CS and VD4-CS1 is that VD4-CS can operate with inrush minimization only on fully discharged capacitor bank, so you have to wait at least 5 minutes before close a capacitor bank after you opened it; the VD4-CS1 can operate a capacitor bank with inrush minimization every time independently by the status of charge of the capacitor bank, it can perform closing or opening operations in sequence with a waiting time of 15s every 4 consecutive.


7. What are the applications the VD4-CS1 was designed for?

The VD4-CS1 high performance in capacitor bank switching is specifically designed for applications in which the power factor correction shall follow the active power generation or absorption profile continuously.

Typical applications are renewable power plants and energy consuming industry (as green steel plants), grid regulations are becoming more restrictive about the reactive power compensation absorption and the contribution to grid stability. The VD4-CS1 can be integrated with the actual solutions that use power electronics to have a more CAPEX efficient plant design.

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