Automatic gauge control

Nirosta_040039_9 hell_edited_cold rolling mill-CROPPED-SMALL

For optimum thickness quality and throughput in cold rolling

The quality of flat metal products is influenced by various factors in complex rolling processes such as incoming material, mechanical and electrical equipment, lubrication and control strategies. Key quality paremeters include material thickness, shape and surface, as well as stress distribution homogeneity. Tight thickness tolerances are vital to enabling maximum strip rolling accuracy down to the minimum permissible thickness, and to ensuring maximum cost-efficiency and minimal material usage.

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Supporting high-end performance with expertly tailored, comprehensive solutions

Mechanical, electrical and instrumentation equipment must work in harmony with the control strategy for a technological control solution to successfully optimize product quality in rolling mills. ABB leverages extensive expertise and process know-how from 800+ cold rolling projects worldwide to select the right products and control strategy to maximize your mill performance. Our modular technological control solutions are proven to support high-end performance in terms of material quality and productivity.


Available for all material and rolling mills types including:

  • Breakdown mills 
  • Multi-roll mills 
  • Two-stand mills 
  • Double cold reduction mills 
  • Tandem mills 
  • Temper mills 
  • Foil mills

Automatic gauge control HMI shows current mill performance vs benchmark values

Benefits

Scalable
Scalable control concept depending on sensor and actuator concepts
Tight-thickness
Tight thickness tolerances over the whole strip length
Optimized-throughput
Optimized throughput rates
Minimized-threading
Minimized threading, tail-out and reversing times*
Reduced-off-gauge
Reduced off-gauge length at strip head and tail*

*In combination with pass scheduling and set-up generation

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