ABB Ability™ Predictive Maintenance for metals

Advanced digital service for proactive asset management integrates and analyses condition data from all types of equipment used in metals plants to reduce maintenance costs and increase operational efficiency. ABB's expert recommendations enable faster repairs and the elimination of unnecessary maintenance that might expose personnel to safety risks.

Based on digital application ABB Ability™ Asset Vista Condition Monitoring for metals this service offers both plant operators and remote ABB experts access to user-friendly real-time dashboards and reports with a complete overview of their production assets’ condition.

By pulling together previously disparate condition data from various assets, such as valves, switches, sensors, motors, switchgear, gearboxes, etc to collectively analyze and compare all data, ABB is able to provide forewarning of a potential fault (i.e., lubrication failure) with a proposed solution - all with enough time to address it before production is affected. A critical analysis of each asset, equipment or component takes into account failure modes, available control system data, as well as information from pre-installed expert condition monitoring systems and datasheets.

At ABB we believe a more collaborative approach is the way forward to implement proactive maintenance strategy tailored to the needs of your metals plant - improving availability, reliability and reducing maintenance costs.

This service is delivered via the ABB Ability™ Collaborative Operations for metals platform, offering continuous monitoring and expert, remote support designed to help you reach higher levels of performance optimization.

ABB's collaborative approach to predictive maintenance

There are four stages to implementing a thorough predictive maintenance strategy using this ABB service:

During an on-site assessment ABB’s experts, together with site maintenance specialists, evaluate the precise maintenance needs.
A long-term solution is then designed based on business goals and available technologies.
In the next stage ABB’s team deploys the online condition monitoring application.
Finally, ABB remotely measures and optimizes maintenance performance and presents results in periodic reports.

Under a service agreement ABB ensures the application is always up-to-date so that customer operations, maintenance and automation departments can share information and focus their time and energy on their daily work.

This predictive maintenance service is available for all types of equipment used in metals manufacturing via the ABB Ability™ Collaborative Operations for metals service delivery platform where data can be stored in-cloud or on-premise. Data is visualized on a web-based user interface that is easily accessible by customer or ABB personnel.

This service continuously analyzes data and applies specific maintenance-oriented algorithms based on maintenance engineering technologies such as RCA, FTA, EMEA, FMECA and RCM and our team continually develops and refines these monitoring algorithms.

Abnormal conditions are identified in seconds and probable causes are displayed in maintenance-oriented dashboards simultaneously
ABB experts help detect potential problems much earlier
Critical notifications are provided at the very beginning of the equipment degradation process, avoiding catastrophic failures

References across process industries

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