ABB to supply ArcSave electromagnetic stirring solution to voestalpine BÖHLER Edelstahl

ABB ArcSave® patented technology to save time, energy and materials while improving yield at new advanced special steel plant in Kapfenberg, Austria.

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ABB’s ArcSave electromagnetic stirrer will be delivered in March 2020 and installed on an energy-efficient, 55-ton electric arc furnace (EAF) at the new voestalpine BÖHLER Edelstahl steel plant in Kapfenberg, Austria, helping optimize annual output of 205,000 tons of high-performance steel from mid-2021.

Requiring no contact with the bottom of the EAF, ArcSave enhances stirring during the melting of large scrap items, reducing stratification via forced convection. This improves EAF operation by homogenizing temperature distribution and chemical composition, while speeding scrap and ferroalloy melting compared with natural convection alone.

ArcSave, with its patented technology also contributes to lowering environmental impact by reducing electricity usage, process additions such as alloys and lime, and consumables such as electrodes.

Plant construction group SMS, which is responsible for the engineering, process technology and start-up of the fully automated melting system, specified ArcSave at the core of the Kapfenberg plant, which unites cost- and energy-efficiency with a high degree of automation and digitalization.

ArcSave’s advanced, efficient technology aligns perfectly with voestalpine’s ambition to be at the cutting edge of specialist steel production.

Anders Lehman, Vice President of ABB Metallurgy Products

“As the leading provider of electromagnetic stirring solutions, we are extremely proud to supply one of the world’s most advanced special steel plants. We created ArcSave to help manufacturers improve productivity while also prioritizing safety, energy-efficiency and product quality.”

Your Challenges

  • Achieve a safer and more reliable process, increase productivity and yield while lowering operating costs.
Our Solution

  • Patented technology tailor-made to your process needs so that you get the most out of your EAF operation and save time, money and materials.
Features

    • Performance warranty guarantee

    • Very low stirring cost

    • Very low maintenance

    • Fully integrated & automated control system

Benefits
    • Productivity

    +5–7%

    • Total energy consumption

    -3–5%

    • Power-on time

    -5–7%

    • Iron yield

    1%

    • Lower alloy, lime, electrode and refractory consumption

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