Continuous casting real-time optimization

Produce cleaner steel, faster and at lower cost by digitalizing the continuous slab casting process


  • Monitor and visualize real-time mold data for defect detection, early warnings, mold flow prediction and much more with fiber-optic temperature measurements
  • Reduce defects - typically by 50%, reject ratio and downgrades - in some cases by 80% and allow for higher casting speed with FC Mold
  • Use advanced software to close the loop and achieve automated control and further optimization of the continuous casting process in real-time

Press release: New ABB Ability™ Optimold Control offers unrivalled, real time in-mold casting control


ABB Ability™ Optimold Monitor

Fiber-optic mold plate temperature measurement for continuous casting

  • Unparalleled spatial resolution with over 4000 fiber-optic measuring points per mold

OptiMold image

FC Mold

Simultaneous stirring and braking in the mold from one fixed position

  • Elimination of mold powder entrapments, reduced crack formations and much more

FC Mold G3 LR

Automated control and optimization of continuous casting process in real-time

  • Powerful analysis of casting conditions and flow patterns to regulate symmetry and flow speed

Optimold-control-2

Complete system for process monitoring, measurement and optimization

Optimold monitor

Partner with ABB to accelerate your digital transformation journey

Why ABB?
  • Experienced provider OT and IT stack
  • Third party and legacy integration
  • Domain knowledge and cross industry knowledge
  • Efficient transformation projects, focus on ROI
  • New tools such as cloud, analytics
  • Development model with partners to jointly develop solutions

>> ABB references in metals industry


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