ABB wins full automation and drive system scope of supply for Gascogne Papier’s new paper machine project

ABB wins full automation and drive system scope of supply for Gascogne Papier’s new paper machine project

  • ABB to supply control systems and drives to support the project with the world’s widest paper machine in its class
  • Papermaker aims to set new benchmarks for production capacity and energy-efficient drying with ABB as project partner
  • ABB’s IE5 SynRM motors will help Gascogne Papier reduce energy losses and contribute to decarbonization goals

ABB has been selected as a project partner for the installation of the world’s widest uncoated machine-glazed (MG) paper machine at Gascogne Papier’s kraft pulp and paper production plant in Mimizan, France.

Replacing three older machines, the facility’s PM7 will be fully integrated and standardized using the ABB Ability™ System 800xA® distributed control system (DCS), the ABB Quality Control System (QCS) for pulp and paper, drives and motors. Advanced QCS controls will enable automatic grade changes and multivariable cross-direction. The full scope of supply includes 8000 I/O, ACS880 multidrives and ABB’s energy-efficient SynRM IE5 motors. The package will help Gascogne Papier save on energy costs while simultaneously reducing waste by making more on-spec paper.

ABB’s technologies will be used on the new paper machine that has a web width of 6.8 meters and a design speed of 1,300 meters per minute. It will be capable of producing 125,000 tons per annum of basis weight paper between 25 and 120 grams per square meter, setting a new industry benchmark for uncoated MG papers.

  • An example of an ABB Network Platform for online high-performance measurement scanning - part of QCS. Image ABB
  • IE5 SynRM motors are the same size and output power as induction motors but offer up to 50 percent lower energy losses and significantly lower energy consumption. Image ABB
  • The new PM7 at the Mimizan, France mill is the world’s widest paper machine in its class. Image Gascogne Papier

“We have an established relationship with Gascogne and are delighted to continue supporting them in their mill production goals,” said Pamela Murphy, European Operations Manager for Pulp and Paper at ABB. “The project also underscores our important collaboration and the complementary technology and expertise that we will bring to Gascogne.”

IE5 ultra-premium SynRM motors are the same size and output power as commonly used IE2 induction motors but offer up to 50 percent lower energy losses and significantly lower energy consumption. Additional benefits include lower bearing and winding temperatures for enhanced reliability and long life, and less motor noise. They can be used in a wide range of demanding industrial applications for accurate control and high efficiency a range of speeds.

ABB began deliveries early in 2023, with QCS and drives deliveries to Gascogne planned for 2024, along with commissioning of the machine.

ABB’s Process Automation business automates, electrifies and digitalizes industrial operations that address a wide range of essential needs – from supplying energy, water and materials, to producing goods and transporting them to market. With its ~20,000 employees, leading technology and service expertise, ABB Process Automation helps customers in process, hybrid and maritime industries improve performance and safety of operations, enabling a more sustainable and resource-efficient future. go.abb/processautomation

ABB is a technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. The company’s solutions connect engineering know-how and software to optimize how things are manufactured, moved, powered and operated. Building on more than 140 years of excellence, ABB’s ~105,000 employees are committed to driving innovations that accelerate industrial transformation.www.abb.com

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