Condition Monitoring

Using advanced technology to determine equipment condition.

ABB provides a variety of products and solutions that monitor, protect, and diagnose rotating machinery. From measuring vibration data to diagnostic systems, ABB has a solution to meet condition assessment requirements and enable the cost effective planning of maintenance needs. ABB has vast experience in assessing the condition of all types of rotating machinery.

Benefits include continuous monitoring and protection of current equipment condition assessments and data for predictive and preventive maintenance needs.

Why ABB?

ABB products integrate into ABB system architecture without requiring third party vendors
ABB's graphic analysis tools for condition assessment of rotating machinery
ABB delivers quality products at competitive prices
ABB's server/client software for convenient data access from Ethernet network
ABB innovations meet the demanding requirements of the 21st century
ABB provides access to historical data over machine's lifetime
ABB provides the right data to the right people at the right time

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Analyst

CMM11

MCM800

Analyst is a graphical analysis software application that provides specialized plots for assessing the condition of the monitored rotating machinery. The application uses various plot types to present the historical vibration data and selected unit parameters to the vibration expert, so that significant patterns and trends can be quickly recognized. This allows the expert user to identify problems or changes in the condition of rotating machinery assets so that they may be addressed before they adversely affect operations.

Expand the sections below for more details on the Analyst features.

WiMon Interface

winmon
In addition to interfacing to the CMM11 and MCM800, the Analyst software can interface to ABB’s wireless vibration sensor the WiMon100. The WiMon100 provides a velocity and a temperature measurement as well as a time waveform. Hundreds of sensor can exist on a mesh network connected to a gateway that communicates to the Analyst software that stores the vibration data into a database for future retrieval.

Fast Data Logger

FDL The Fast Data Logger delivers millisecond resolution of analog and digital process variables capturing detail information during an event such as a trip. This data can be displayed on the XY Plot for analysis and the user can view the data table with the actual values and timestamps. This eliminates the need for third party high-speed data recorders.

Predictive Maintenance

The Analyst software provides an assortment of plots to assist the user with a proactive predictive maintenance program. By utilizing the various plots and tools available with Analyst the user can identify defects before they result in machine failures or other catastrophic events. The Analyst software stores both process variable data as well as waveform data.

Internal Historian

The Analyst software offers an internal historian intended for smaller systems avoiding the cost of full-featured historians. It stores the process variable data in a database accessible to the user using the process variable plots. It can store any variable provided by an OPC server or from the MCM800 or CMM11.

Analyst

As the need for more proactive solutions for monitoring rotating machinery in the 21st century continue to increase, it has never been more important to get the right data to the right people at the right time. The Analyst graphical user interface provides a means of meeting that challenge. This solution combines process variables and high speed waveform data into a single application providing the necessary tools to determine the condition of the plant equipment in order to identify potential problems before experiencing a catastrophic failure.

Process Industries

For the ABB Symphony Plus Harmony Rack systems, the proper solution to fulfill your condition monitoring needs is the Condition Monitoring Module (CMM11). The CMM11 integrates directly into the ABB Symphony Plus Distributed Control System (DCS) to monitor vibration, eccentricity, axial rotor position on any type of rotating machinery. The all-encompassing CMM11 module can interface to a variety of sensors providing critical data to the control system and transmitting waveform data to the Analyst graphical user interface for diagnostic analysis.

Turbine Applications

The CMM1’s1 design provides monitoring and protection to an assortment of turbine applications. In addition to vibration the CMM11 delivers all the Turbine Supervisory Instrumentation measurements in a single module. The CMM11 has been installed in a diverse number of systems in every continent around the world. Furthermore, the CMM11 continues to evolve to meet the every changing requirements of the power generation industry.

ne Applications

process The CMM11 is not restricted to the power industry. Its flexible design provides the same level of monitoring and protection to any process industry as it does for turbines. Since any industry that uses rotating machinery will have vibration concerns, the CMM11 can be a perfect fit for their application. The MCM800 has built in options for high speed and low speed machines, and can handle a wide range of amplitudes.

Rotating Machinery

machinery The CMM11’s design allows for vibration monitoring for all types of machines and bearing. The module accepts all types for vibration sensors from proximity probes, velocity pickups, and accelerometers. The all-in-one designs eliminates the need to purchase separate modules for different sensors. The helps to reduce hardware costs and spare parts.

Condition Monitoring Module (CMM11)

As the need to high resolution diagnostic information has become vital in the 21st century. The CMM11 satisfies this need for Symphony Plus Harmony Rack systems. This single module provides all the necessary data to the DCS enabling the user to diagnose potential problems before they become catastrophic events. The single module concept eliminates the need of purchasing separate modules for different measurements reducing hardware costs and spare parts.

For all ABB Symphony Plus, third party, remote, and stand-alone systems, the proper solution to fulfill your condition monitoring needs is the Machinery Condition Monitoring module (MCM800). The MCM800 integrates into the ABB Symphony Plus or other Distributed Control Systems (DCS) to monitor vibration, eccentricity, axial rotor position on any type of rotating machinery. The all-encompassing MCM800 module can interface to a variety of sensors providing critical data to the control system and transmitting waveform data to the Analyst graphical user interface for diagnostic analysis.

Turbine Applications

The MCM800’s design provides monitoring and protection to an assortment of turbine applications. In addition to vibration the MCM800 delivers all the Turbine Supervisory Instrumentation measurements in a single module. The MCM800 has been installed in a diverse number of systems in every continent around the world. Furthermore, the MCM800 continues to evolve to meet the every changing requirements of the power generation industry.

Process Industries

process The MCM800 is not restricted to the power industry. Its flexible design provides the same level of monitoring and protection to any process industry as it does for turbines. Since any industry that uses rotating machinery will have vibration concerns, the MCM800 can be a perfect fit for their application. The MCM800 has built in options for high speed and low speed machines, and can handle a wide range of amplitudes.

Rotating Machinery

machinery The MCM800’s design allows for vibration monitoring for all types of machines and bearing. The module accepts all types for vibration sensors from proximity probes, velocity pickups, and accelerometers. The all-in-one designs eliminates the need to purchase separate modules for different sensors. The helps to reduce hardware costs and spare parts.

Machinery Condition Monitoring Module (MCM800)

As the need to high-speed diagnostic information has become vital in the 21st century. The MCM800 satisfies this need for Symphony Plus DCS in addition to third party, remote an d stand-alone systems. This single module provides all the necessary data to the DCS enabling the user to diagnose potential problems before they become catastrophic events. The single module concept eliminates the need of purchasing separate modules for different measurements. Additionally, it reduces the bill-of-materials and spare parts.

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Our Offering

Analyst

800 series condition monitoring

Harmony rack condition monitoring

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Condition Monitoring

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Get to know more

Analyst

CMM11

MCM800

WiMon Interface

Fast Data Logger

Predictive Maintenance

Internal Historian

Process Industries

Turbine Applications

ne Applications

Rotating Machinery

Turbine Applications

Process Industries

Rotating Machinery

Our Offering

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