Global cement manufacturer optimizes operations with ABB Ability™ Advanced Digital Services

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The India-based cement producer’s integration of ABB Ability™ Advanced Digital Services led to substantial productivity gains for two plants, a success that will be replicated across its fleet.

Challenge

  • Improve availability, reliability, and lifecycle of electrical and process assets
  • Reduce the cost of owning a diverse, fragmented automation landscape
  • Increase yield, energy efficiency and quality
  • Integrate quality information

Solution

ABB installed a suite of its ABB Ability™ Advanced Digital Services to help the operator:

  • Deploy a plantwide approach that would increase automation use and reduce waste
  • Leverage domain and process experience from its many sites, supplemented with ABB expertise
  • Interface quality and business systems for improved data collection that informs business decisions

Results

With ABB’s assistance, the operator was able to reduce the standard quality deviation by 15% and reduced operating costs by 3-5% across deployed sites.

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