System and Process Optimization Tools

ABB System and Process Optimization Tools are proprietary, purpose developed data collection and analysis “mini-systems” that allow ABB Service Engineers to quickly and efficiently diagnose system, process and equipment status. An analysis of power sources and grounding networks

These tools are used to conduct ABB Fingerprint diagnostic services that help identify system or process issues, and create a framework for improvements in availability, process efficiency and product quality. The tools are also used in implementing recommendations and sustaining performance.

ABB System and Process Optimization Tools are not for sale, but are available via engagements for ABB Optimization Services.

Process Data Collection Tool AGP400

Process Optimizing Tools MD400 and CD400

Variability Partition Analyzer VPA200

OPC* Server Data Logger DL200

Harmony Direct (HD100) Secure Access to Harmony INFI 90

Process Data Collection Tool AGP400

An open connectivity desktop application for improved data access, ABB’s Process Data Collection Tool AGP400 enables capture and view of measurements from any control system, as well as process variables from your production equipment.

Benefits:

Helps identify process issues such as vibrations, defects or excessive variations

Features:

Full flexibility to interface with any control system and process variables
Simple setup, easy to use, expandable and reliable
Lightweight and durable

Process Optimizing Tools MD400 and CD400

ABB has developed a range of data collection and optimization tools compatible with all OPC* systems. This enables the process engineer to easily access key information for analysis and optimization.

Benefits:

Reduced tuning effort (typically 4 to 5 times faster)
Better control (documented results of >USD 300,000 annual savings)
Accurate troubleshooting

Features:

single-button identification of machine-direction and cross-direction and CD process parameters for fast, accurate tuning
No data set size limitations
Intuitive Windows-based interface
Control system independent

Variability Partition Analyzer VPA200

The Variability Partition Analyzer VPA200 is a Microsoft® .NET application that provides a powerful means of analyzing Variability Partition Analysis data and extracting meaningful information regarding the overall performance of your production equipment production equipment.

Benefits:

Quickly analyze several months worth of data

Batch mode operation allows reading in stored data files from a variety of sources
No limit on the amount of data that can be analyzed

Group data according to production equipment conditions

Only control data from similar production lots
Configurable groupings allow multiple views of the same data

Perform multiple analysis sessions

Multiple analysis sessions can be performed on a common set of data
Compare production equipment performance before and after upgrades and component replacement

Compare data from multiple production lines

Production equipment comparison report allows VPA data from different production lines to be easily compared
Comparison of all plant production equipment allows an easy method to identify the greatest improvement opportunities

Features:

generated reports allow the results to be easily disseminated throughout the organization

OPC* Server Data Logger DL200

The OPC Server Data Logger DL 200 is a Microsoft®.NET application that provides data logging from OPC servers.

Features:

Conforms to OPC standards

Supports OPC DA V1 and later
Log all OPC-supported data types

Access data from different OPC vendors

Log data from OPC servers on the network
Log data from multiple servers at the same time

Log scalar and array data
Run multiple logging sessions with different tags in each session
Support multiple logging start-stop conditions

Manual
Time
Number of samples
Multiple OPC tag value condition statements

Provide data buffering before the logging start events, which is beneficial for root cause analysis

Sheet break
Grade change
Process value exceeding an limit
High variability in a process value

Harmony Direct (HD100) Secure Access to Harmony INFI 90 System

Harmony Direct HD100 is a connectivity server for Harmony INFI 90 control systems that provides safe access to hardware and diagnostic information via OPC.

Benefits:

Exposes INFI 90 diagnostics and unfiltered process information via OPC
Provides integrated safety features to prevent impacting performance on the connected system

Features:

Allows access to diagnostics for an entire system from the central loop
Automated INFI 90 topology discovery (including discovery of satellite loops from the central loop) notice.

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System and Process Optimization Tools

Are you looking for support or purchase information?

Process Data Collection Tool AGP400

Process Optimizing Tools MD400 and CD400

Variability Partition Analyzer VPA200

OPC* Server Data Logger DL200

Harmony Direct (HD100) Secure Access to Harmony INFI 90

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