轧制力压头
PFVL141

Millmate轧制力测量压头是轧机的重要组成部分。坚固可靠的Pressductor压磁式压头结合智能、可靠的通信技术,是实现精确的轧制力测量的关键。

概览
数据
应用
压磁技术
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服务

概览

适应恶劣环境的Millmate轧制力测量压头内部的高稳定性元件被密封在坚固的不锈钢保护壳内的,这些元件用于压头内置标定和温度补偿功能。
由于其低阻抗和高功率信号输出的特点,Millmate轧制力测量压头对于绝缘要求极低,即使绝缘降至10kΩ水平仍可以保证测量精度。
压头输出信号经标度后,可实现相同类型和规格的压头之间的完全互换。各式各样的类型和宽泛的测量范围使其可适用于所有轧制力测量应用。

数据

Circular load cells
Measuring range 1.6 - 60 MN  
Type PFVL 141C  MRF Circular LC resource_small
Nominal load (MN) 1.6, 2.5, 3.1, 4.0, 5.0, 6.3, 8.0, 10, 12.5, 14, 16, 18, 20, 22, 25, 28, 31, 35, 40, 45, 50, 51.5, 60

Rectangular load cells
Measuring range 0.63 - 56 MN
Type PFVL 141V MRF Rectangular LC resource_small
Nominal load (MN) 0.63, 0.80, 1.0, 1.25, 1.6, 2.0, 2.5, 3.1, 4.0, 5.0, 6.3, 8.0, 10, 12.5, 14, 16, 18, 20, 22, 25, 28, 31, 35, 40, 45, 50, 56 


Annular load cells
Measuring range 2 - 28 MN
Type PFVL 141R MRF Annular LC resource_small
Nominal load (MN) 2.0, 2.5, 3.1, 4.0, 5.0, 6.3, 8.0, 10, 11.2, 12.5, 14, 16, 18, 20, 22.4, 25, 28


All load cells
https://www04.abb.com/icons/ecblank.gif
Accuracy class (% of Fnom) ± 0.5
Linearity deviation (% of Fnom) ≤± 0.5
Hysteresis (% of Fnom) ≤ 0.2
Repeatability error (% of Fnom) ≤ ± 0.1
Compression (mm at Fnom) 0.05
Calibration error 0.1 %
Compensation for min. error +20 - +80°C
Zero point drift ≤ ± 0.01%/°C
Sensitivity drift ≤ ± 0.01%/°C
Working temperature range -10 - +90°C
Max. permitted short-term temp. +110°C
Storage temperature range -40 - +90°C

应用

ABB has many years of experience of installing load cells in all types of rolling mills. 
To achieve the best possible measurement results, certain basic rules must be observed during the installation of the load cell: 
The entire force must pass through the load cell.
The force must be measured as close to the source of the force (the roll gap) as possible.
The load cells must be protected to the greatest possible extent from large bending, lateral and torsional forces.

Under the mill screw
For installation under the mill screw, the load cell can be combined with thrust bearings and pressure plates into a package attached to the mill screw. This arrangement results in good force distribution, simple, inexpensive installation and easy servicing. In addition, there is no need to machine any surfaces on the roll stand. However, this arrangement does take up space in the roll window.

Under the lower back-up roll bearing
There must be a sufficiently large flat surface on the lower part of the roll stand to allow the installation of the load cell under the lower back-up roll bearing. This arrangement has the advantage that there is no need to pay particular attention to the load cell during roll change.
See also our offer regarding Load Cell Packages to the right.

Annular load cell between the mill nut and the mill stand
This version makes measurement possible even if the space under the mill screw and under the lower back-up roll bearing is insufficient. This arrangement also has the advantage that there is no need to pay particular attention to the load cell during roll changing, and it is well protected.

压磁技术

ABB的Millmate 轧制力测量压头,是以1954年获得专利的、著名的Pressductor®磁致效应为基础的,根据该原理,钢材的磁特性会受到机械作用力的影响。

在传感器内有四个孔。相互垂直的两个线圈通过这些孔缠绕在一起。一个线圈被施加交流电,另一个线圈作为测量线圈。由于两个线圈相互垂直,只要传感器上没有负荷,它们之间就没有磁耦合。

如果传感器上有负荷(如图所示),磁场特性就会改变。在受力方向上钢材的导磁率将降低,在垂直方向上将增加。这导致磁通对称性发生变化,部分磁通将诱导二次侧线圈产生感应电压。感应电压与负荷成比。

Pressductor 压头坚固的设计完全能够满足以上这些重要特性,并将长期确保您轧机系统的精确测量。

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