Expert Optimizer Caust

Advanced Process Control to improve white liquor quality and cut costs

Expert Optimizer Caust delivers superior control and monitoring of the causticizing process, helping mill personnel improve process efficiency and product quality, while also reducing environmental impact. The Advanced Process Control solution stabilizes white liquor quality controlling and managing the green liquor TTA, causticizing efficiency and production rate changes.

In operation of the causticizing process, the main objective is to maintain stable white liquor production rate and quality. The specific challenge is to achieve optimal chemical conversion in the causticizing reaction, enabling a high causticizing efficiency while ensuring easy separation of the lime mud. Disturbances such as changes in green liquor quality, lime availability and production rate add to the complexity of problem. Poor performance of the causticizing process can have significant impacts on the white liquor quality, which can cause larger quality and production rate disturbances throughout the cooking process.

Expert Optimizer Caust solves these challenges by providing tighter control of the causticizing process, reducing variability for better white liquor quality while also increasing capacity by up to 7%.

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Features

  • Production change control
  • Green liquor TTA control
  • Causticizing efficiency control
  • Real-time adaptive modelling: Automatic adjustments based on process changes
  • Higher-order model support: Captures process dynamics accurately
  • Cost optimizer: Looks for ways to optimize operational costs within process constraints
  • KPI Dashboard and control usage reports by day/shift
  • Performance monitoring, with both on-site and remote access for customer and ABB
  • Task oriented and user friendly customizable operator displays

Benefits

  • Increased causticizing efficiency by 0.5-1.5 units
  • Decreased causticizing variation by up to 60%
  • Improved white liquor quality and strength
  • Increased capacity by 3-7%
  • Decreased lime consumption
  • Optimized lime mud separation and washing

How it works – Maintaining white liquor quality, efficiency and costs

The Expert Optimizer Caust control application stabilizes white liquor production and quality by controlling the green liquor TTA, causticizing efficiency and production rate changes. The APC solution maintains a stable causticizing efficiency by optimally adjusting the lime-to-green liquor ratio and green liquor density while simultaneously accounting for the slaker differential temperature. Production rate changes are carried out smoothly as the production rate control coordinates the various operating parameters (i.e. flows and temperatures) to ensure minimal disturbance to the system. Control performance will not degrade over time with always-on monitoring and analysis of the APC solution.

The program maintains a stable causticizing efficiency by optimally adjusting the lime to green liquor ratio and green liquor density while simultaneously accounting for the slaker differential temperature. Production rate changes are carried out smoothly as the Production Rate Control coordinates the various operating parameters (flows and temperatures) to ensure minimal disturbance to the system.

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