Gearless conveyor drives

Do more with less - go gearless

Mine operators are challenged with moving more material on conveyors that may cover distances in the tens of kilometers and ascend steep gradients. To increase overall reliability, mining companies also want fewer transfer stations between conveyors, which may require wider and longer belts. To meet these increasing demands, ABB developed low-speed drive technology that delivers an efficient and reliable solution.

Conveyor systems are responsible for almost 80% of the energy consumption in mines.

Gearboxes are maintenance-intensive and their lifetime is relatively short. ABB is removing the gearbox, replaced with a permanent magnet motor technology. Benefits are manifold: reduced maintenance and risk of failure, reduced energy consumption by 6-10%, +10 years lifetime, reduced noise pollution up to 73db.

Our products and systems

Gearless conveyor drives for high power

Gearless conveyor drives for medium power

MCCP – Mining Conveyor Control Program

Conveyor instrumentation

Electrification and infrastructure

Central control room

Our services

Engineering & Consulting

Advanced digital services

Upgrades

Maintenance

Service Agreements

Training

Conveyor Fingerprint Services

A complete asset assessment for your conveyor systems to help improve maintenance strategies, avoid production losses and minimize unplanned maintenance interventions

Go to Engineering & Consulting Overview

ABB Ability™ Predictive Maintenance for mining

Proactive asset management integrates and analyses condition data from all types of equipment used in mining to reduce maintenance costs and increase operational efficiency

ABB Ability™ Performance Optimization for material handling

Increase availability, efficiency and productivity of the entire bulk material haulage and processing chain using data

ABB Ability™ Performance Optimization for control systems

Uncover issues that limit current DCS performance to implement time- and money-saving improvements and extend the life of your assets

Advanced digital services for LV drives and motors

Energy optimization, condition monitoring and predictive maintenance facilitate the right decisions at the right time

ABB Ability™ Condition Monitoring for belts

Digital service tailor made for predictive maintenance of conveyor belts that collects and tracks data from the conveyor belt to provide real time information about the failure potential, thus enabling planned and timely action.

AC/DC drive upgrades for shovels and draglines

Extend the life cycle of shovels and draglines significantly

Crushing system upgrades and retrofits

Drive systems for crushers Increasing efficiency and extending the crusher life cycle

Stockyard and mine machines upgrades and retrofits

From extraction, transport, and shipping, with an integrated control concept from a single source

Control system upgrades

A flexible and affordable path to evolve to the latest system hardware and software technology for process automation and control rooms

Go to Upgrades Overview

ABB Field Service Management

Brings together the right people, with the right platform and processes to provide customized maintenance plans

ABB Ability™ Predictive Maintenance for mining

Proactive asset management integrates and analyses condition data from all types of equipment used in mining to reduce maintenance costs and increase operational efficiency

ABB Ability™ Condition Monitoring for belts

Go to Maintenance Overview

Long-term service agreements for mining assets

All maintenance and service offerings combined to keep your mining assets (GMDs, hoist systems, electrical equipment etc.) running

ABB Mining Care

The global standardized service agreement framework that helps cut complexity, control cost and maximize capital

Go to Service Agreements Overview

Insights

Gearless conveyor drive strategic partnership to reach even greater heights

Gearless Conveyor Drives - higher efficiency, less maintenance and reduced environmental footprint

Gearless Conveyor Drives: the power behind the world’s largest open-pit copper mine

How digitalized gearless drive technology results in energy savings and improved performance

References

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