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ABB Ability™ SafetyInsight™

Enhance process safety management by digitalizing the process safety lifecycle

ABB Ability™ SafetyInsight™ is a digital approach to process safety management for high-hazard process industries. It digitalizes early Engineering Technology (ET) data to create the process safety digital twin, to which actual plant operations can be compared. Operational data from IT and OT sources is captured through agnostic connectivity. The ET data then gives the necessary context to the IT/OT data utilizing the process safety digital twin, providing the right information, to the right person, at the right time, to make the right, informed, decision.

ABB Ability™ SafetyInsight™ integrates a number of individual modules to form a comprehensive, digital suite of applications. You get efficiency throughout your organization by developing an optimum basis of safety, ensuring operational risks are managed and identifying opportunities for improvement, optimizing the overall cost of safety.

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Optimize Process Safety Management through Digitalization

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Engineering Applications

HAZOP and LOPA Modules

SIF Designer Module

Key features

Key benefits

Risk Assessment

Minimize engineering effort when transitioning between lifecycle phases (Hazard Identification - HAZID and HAZOP, LOPA, SRS, SIF Design).
Provide MAH lifecycle management with a MoC audit trail and action tracking that allows for each MAH to be managed throughout the safety lifecycle.
Provides a digital record that enable the value data to be made available to the operation and maintenance teams for decision support.
Ensure compliance with IEC 61508 (Ed. 2.0) and IEC 61511 (Ed. 2.0) for the hazard and risk assessment phases.

Develop safe and optimum SIF designs

Reduce operational risk by helping avoid the development of under-engineered SIFs, which result in higher operational risk.
Minimize engineering effort required with an efficient, intuitive and structured approach to documenting each SIF.
Increase efficiency by leveraging a digital platform that provides connectivity and reduces effort required to gather actual SIF performance data.
Manage SIF lifecycle with an audit trail that allows for SIFs to be managed throughout safety lifecycle.

Industry Standards
Developed in accordance with industry standards such as IEC61508 and IEC61511 and industry standard methodologies

Greenfield or Brownfield
Creates an editable digital record of a companies basis of safety, either as part of the engineering activities in a greenfield project (EPCs) or utilizing existing brownfield records using low cost migration tools and services

Evergreen registers
Provides an evergreen registers of all Major Accident Hazards (MAHs) and SIFs with audit trail and action tracking for on-going Management of Change (MoC)

Reduced engineering effort
Reduces engineering time and improves quality when transitioning between lifecycle phases (HAZID, HAZOP, LOPA, SRS, SIF Design)

Ensures compliance
Ensures compliance with IEC 61508 (Ed. 2.0) and IEC 61511 (Ed. 2.0) for the hazard and risk assessment, SRS and Design phases

Improves greenfield project delivery
Provides a digital enabled safety delivery by the EPC to the end-user at no extra cost (actually reduced cost due to engineering efficiencies)

Optimized cost
Reduced CAPEX and OPEX achieved through the development of optimum SIF Designs operation and maintenance costs through

Easy first step on a digital journey
Ensures the process safety digital twin is available in a centralized location for decision support for Operation and Maintenance teams (typically this information is under utilized).

Minimizes cost
Reduces cost to implement supporting operation and maintenance applications to ensure protection layers remain effective

Operation & Maintenance Applications

Sustain & Improve Modules

Key features

Key benefits

Maintaining safety, optimizing maintenance and production downtime and validating the basis of safety (closing the loop)

Operational Risk Dashboard: Avoids operating at higher risk of major process safety incident or unplanned out and aids decision support. Utilizes data from the engineering applications to provide support to O&M teams in simple risk matrix and bow-tie diagram views.
Bypass Management: Supports the management of bypasses and other barriers/protection layers which are to be taken out of service, through the automatic generation of current and historical bypass events. Includes bypass approval, permitted durations, and associated risk levels.
Automatic Shutdown Report: Enables quicker start-up following an unplanned shutdown and helps to identify failures, through the automatic generation of a report at a shutdown level and/or for each SIF. The report identifies the trigger of the shutdown and if all actions were performed successfully.
Valve Verification: Supports deferral of maintenance associated with safety system valves, through the tracking and trend of all valve movements. Pre-alerts indicates when valves are beginning to occur.
SIF Performance: Enables actual performance data to be captured and compared against the design assumptions as required by IEC61511 Ed 2.0. Collects instrument reliability data per equipment group, identifying any bad actors and also provides an updated PFD avg for each SIF.

Operational Risk
Visualization of the current risk profile, incl. impact on accumulative risk from multiple failed barriers

Demand Reporting
Automatic generation of shutdown levels / SIF reports and tracking all valve movements

Bypass Management
Automatic generation of current and historical list of bypassed barriers /protections layers

SIF Performance

Collation and comparison of actual SIF data against predictions made earlier in the lifecycle

Increased safety & production
Provides information to quickly identify when operating at increased operational risk of a major process safety incident or production outage

Increased safety
Ensures operational risks are properly managed when safety / protective systems are required to be taken out of service or are in a failed state

Reduced effort and increased production

Provides auto-generated views that enable prioritized actions to be identified and actioned to ensure the duration of unplanned outages are minimized

Provides access to the auto-generated reports (at the facility or remotely), minimizing lost production time by enabling faster start-up following an unplanned shutdown

Reduced maintenance and increased production

Enables rescheduling Proof Tests/Performance using the independent documented evidence contained within the auto-generated reports

Uses actual performance data identify opportunities to extend the intervals between maintenance
proof tests

SafetyInsight™ presentations

Video

Optimize Process Safety Management through Digitalization

Watch now

Video

ABB Talks Technology: SafetyInsight

How can SafetyInsight improve operations and productivity?

Related resources

Video

ABB Safety Lifecycle Management

The Swiss Cheese Model

Web page

Safety Lifecycle Management

Video

ABB launches SafetyInsight™

Helping companies operating high hazard processes

BROCHURE

ABB SafetyInsight™ Brochure

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Oil and Gas

Products

Systems

Services

Events

Offshore Wind

ABB Ability™ SafetyInsight™

Enhance process safety management by digitalizing the process safety lifecycle

Engineering Applications

HAZOP and LOPA Modules

SIF Designer Module

Key features

Key benefits

Operation & Maintenance Applications

Sustain & Improve Modules

Key features

Key benefits

SafetyInsight™ presentations

Related resources

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