A future-proof approach to modernizing industrial automation

Aging automation systems pose significant challenges for industrial plant managers due to their inability to keep up with technological advancements, leading to inefficiencies, increased unplanned maintenance costs, and heightened risk of compliance issues.

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Traditionally, upgrading these systems involved a costly and disruptive "rip and replace" approach. However, a more sustainable and cost-effective strategy is now available through modular, phased upgrades, emphasizing minimal operational disruption.

The ABB Ability™ Symphony® Plus e-Class (SDe) Series introduces a space-fit solution that allows for incremental, in-place upgrades. This method retains existing infrastructure such as cabinets, cables, and field wiring, significantly reducing downtime and environmental impact by minimizing hardware waste. The focus is on replacing or upgrading only the components that add direct value, such as controllers and I/O modules, which also helps in reducing power consumption and enhancing energy efficiency.

The transition to a modern Ethernet-based communication backbone in place of proprietary systems further future-proofs plants, facilitating easier upgrades and integration with other enterprise systems. This network-centric approach allows for more flexible and scalable plant operations, adapting to changing needs without extensive re-engineering.

By adopting these innovative solutions, industrial plants achieve a more manageable and cost-effective upgrade process, maintaining control over their life cycle planning, minimizing risks, and ensuring continuous improvement in operational efficiency and compliance. This strategy not only protects the plants' investments in automation but also aligns with broader sustainability and efficiency goals.

These articles discuss the most common goals that plants face when evolving their Symphony HR and SD systems, namely, optimizing sustainability, minimizing downtime, and future-proofing investments.

This is the first in a series exploring the modernization of legacy systems while achieving these goals. Don't miss out on exclusive insights and expert perspectives.

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