Uncover hidden inefficiencies. Drive operational excellence.

ABB Genix™ Opportunity Loss Manager

Uncover hidden inefficiencies. Drive operational excellence.

Even in the most efficient industrial setups, hidden operational losses can quietly erode reliability, productivity, and cost-efficiency. These can accumulate from breakdowns and delays to material waste and energy overuse, small issues that if undetected compound into significant profit erosion. Industry calls this “hidden factory”.
 
The ABB Genix™ Opportunity Loss Manager is an enterprise-level application that tracks, categorizes, and analyzes losses across production systems. By automating loss discovery and root cause analysis, it empowers operations and plant teams with real-time, data-backed insights to reduce downtime, inefficiencies, and overuse, resulting in–

  •  5–10% reduction in operational losses
  • Continuous root-cause-driven improvement
  • Full visibility from enterprise to equipment level
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ABB Genix OLM
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Opportunity Loss Manager Overview

Solution Dashboards

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Loss Management

Consolidates losses across loss type, equipment, sub-category and loss amount by product/ equipment
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Loss Map

Break losses into categories like availability, performance, quality, and consumables. Create custom categories specifically for your business.
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Loss Trend Analysis

Allows a deep dive into loss analyses and overlay losses across multiple loss categories at the same time
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Trend Chart

Allows loss amount to be matched with events and RCA actions for the same duration for better correlation
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The OEE Summary

Displays OEE values across production units, products, and configurations along with time loss factors.
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Events and Loss Categories

OEE for individual configuration, product, and production unit along with an overlay of Events & Loss Categories offers greater insights.

Drive results across industries

Chemicals | Petrochemicals | Power | Pulp & Paper | Metals | Mining

The Opportunity Loss Manager fosters measurable gains in complex, high-stakes environments with fast insight, quantifiable savings, and a structured approach to plant performance.

Reduce the cost of unreliability by 10–20%

The ABB Genix™ Opportunity Loss Manager doesn't just track losses—it reduces them. By detecting and addressing losses early, industrial organization can avoid reactive firefighting, enhance reliability, and unlock efficiency.
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