Innovation underpins Sappi’s value proposition of sustainability

SappiPackaging

In a recently published industry paper, Sappi’s Group Head of Sustainability and Investor Relations, Tracy Wessels, explains the value of innovation and sustainability to the company’s livelihood and future progress.  

As a company whose main product focus was once graphic paper, Sappi has had to innovate and diversify to ensure its relevancy in a changing world. Today, it is a global leader in sustainable woodfiber products, including dissolving pulp for textile fiber, as well as packaging and specialty paper.  

“Sustainability is embedded into every aspect of our business – it’s part of our value proposition,” she says. “And one of the ways in which we can leverage our sustainability attributes and amplify our actions is through innovation and collaboration, so that those impacts can be seen throughout the value chain.”  

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Image courtesy of Sappi

As such, the company has invested heavily in both upstream and downstream innovations. One area for upstream research and development has included plant-based fiber alternatives to wood.  This aligns with the company’s history and experience – its first ever paper mill used straw to manufacture paper. 

“Our strategy for some time now has been ‘how do we add value with the processes and resources we currently have?’” says  Tracy. “One avenue we are extensively exploring is short-fiber alternatives such as sugar cane bagasse and straw.”

Innovation in short-fiber technology has made non-wood fibers more viable, and Tracy says it makes sense to utilize agricultural waste such as bagasse and straw if there is an abundant supply.  

“There’s a region in South Africa where sugar cane is readily grown so we are exploring the use of bagasse as a raw material there as it is located right next to one of our mills,” she explains. “In the same mill, we are also researching other agricultural residues, including straw. Basically, we are exploring the waste material of any local agricultural crops, and constantly looking at how we can incorporate substitute fibers into our value chain to reduce and optimize the use of wood fiber.”  


“Sustainability is embedded into every aspect of our business – it’s part of our value proposition. And one of the ways in which we can leverage our sustainability attributes and amplify our actions is through innovation and collaboration, so that those impacts can be seen throughout the value chain.”  

Tracy Wessels, Group Head of Sustainability and Investor Relations, Sappi.

In terms of downstream innovation, a primary focus for Sappi has been its development of sustainable packaging – namely as alternatives to plastics. 

“Sustainable packaging is not only a huge opportunity for us as a business – as consumers are becoming more conscious of the environmental concerns of using plastic – but we know we can create products that will benefit the world,” says Tracy. 

Having said that, there are technical challenges that must be overcome to develop realistic paper-based alternatives to plastics in primary packaging. 

“Primary packaging must be able to perform its function, which is protecting and preserving the product inside,” says  Tracy. “For example, plastic is largely used as the primary barrier in food packaging. So there is lots of research and innovation as to how we come up with flexible packaging that can provide the right strength and the right properties to substitute plastic.”  

To provide workable solutions that cater to the evolving requirements of consumer goods businesses, Sappi has especially invested in barrier functionality and integrated sealing in its packaging solutions.   

Some of the company’s sustainable packaging innovations includes: 

  • Recyclable Sappi Seal, a flexible packaging solution with sealing properties designed to replace hot seal laminates made of plastic. These can be used as an alternative to plastic in primary food packaging such as sachets.  

  • Solvent-free lidding for food packaging that uses barrier film technology acquired from Rockwell Solutions.  

  • Bagasse-based compostable thermo-molded food grade bowls and plates.  

 

Moreover, as one of the world’s largest producers of dissolving pulp, Sappi aims to supply the textile industry with a more sustainable and renewable resource than synthetic fiber. And Tracy says the company is innovating together with customers on a blockchain technology solution that provides traceability – an increasingly important requirement of the textile and fashion industries.   

“We’ve been collaborating in the use of blockchain technology with one of our dissolving pulp customers who produces textile fibers,” she says. “We upload the geolocation of our forests that have been used to make the pulp that goes into the textile fiber, and this information – these geolocations – are then transferred all the way through the textile value chain to the consumer. This means the consumer can be confident that the garment has been produced from wood that has come from Sappi’s sustainably managed forests and is deforestation-free.”  

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Our first Real Progress in Pulp and Paper Sustainability industry paper is here, featuring insights from pulp and paper mills at the forefront of innovations driving a sustainable future.

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