Cyberex^®SuperSwitch^®4 Digital Static Switch Highlights

Expands SuperSwitch^® technology with enhanced platform
and features
Industrial use, color touch screen HMI
25% faster transfer times
40% lower inrush limiting
Enhanced power quality detection
Field calibration support
USB port for data uploads and event downloads
16 user configurable alarm relays
10 user inputs for communications control
Enhanced meters and trending
10 cycle waveshape captures of critical power events
Improved circuit redundancy
Data alarm and management
Remote access

Building upon decades of STS experience, ABB expands the Cyberex® SuperSwitch® digital static transfer switch product line with 480V designs up to 4000A. Utilizing the same improved printed circuit boards (PCBs) with state of the art digital signal processors (DSPs), these larger STS models provide a perfect balance of safety and serviceability while optimizing footprint in the valuable white space.

The front access SuperSwitch® models provide physically isolated sections with dedicated doors for input/output connections, breaker operation, and logic/heatsink assemblies; all of which are fully accessible via the front of the unit. The user interface board (UIB) is conveniently located to allow for easy access without being exposed to hazardous voltages.

Expert power management

Real Time Flux Control™

Waveform capture

Software guided breaker operation and bypass

The SuperSwitch^®4 harnesses the power of touch with an innovative user interface that utilizes a 10.4" color TFT industrial use VGA LED touch screen GUI for self-guided bypass operation, serviceability with minimal engagement, and the latest communication protocols. The monitor module delivers best-in-class, high-resolution display of color images.

Best in class inrush limiting technology
Executes switching on the primary side of the transformer while exceeding the CBEMA/ITIC standards regardless of the phase difference of the two sources or the failure type. The Real Time Flux Control™ for DIR transfer algorithm computes the flux trapped in the transformer in real time and continuously determines which SCRs to fire independently should a power quality event occur. Addresses inrush in all 3 phases by finding the optimal firing angles for each phase and keeping inrush values lower than 1.2x.

SuperSwitch^®4 is available with waveform capture. The waveform capture feature uses digital signal processors and high speed analog to digital converters to simultaneously sample source(s)/output and voltage(s)/currents. The waveform data is collected at every 0.1 millisecond intervals as 12 bit samples to provide an extremely high level of accuracy. The SuperSwitch^®4 is capable of storing 20 waveform capture events for both transfer and non-transfer events. Each measurement contains a total of 10 cycles; 5 cycles prior to the event and 5 cycles after the event. The waveform can be downloaded as an image file from the display USB port for additional viewing and analysis.

Easy to follow commands and indicator lights eliminate the causes of human error.

Front access only exterior features 250A

Front access only interior features 250A

Front access only exterior features 400A

Front access only interior features 400A

Air intake via replaceable front air filter and exhaust via top ensures sufficient airflow for both raise floor or concrete slab installations.
6.5” color, touch-screen display with integrated mimic diagram and LED status ring-light
Ultra-compact 24”W x 36”D frame requires only front access for installation, operation, and routing service.

Hinged display with on-screen guided bypass operation and dedicated breaker LED indicators helps minimize risk of human error during bypass procedure by ensuring instructions are always visible to user/operator.
Compartmentalized design with draw-out PCB shelves enable quicker MTTR and ensure consumable components can be isolated for replacement without need to de-energize the system.
Standard 6-breaker design with kirk-key interlocks. Redundant load breakers provide extra level of reliability.
Standard IR port for thermal scanning of I/O connections.

Each unit is equipped with (4) heavy duty, 360° swivel casters and (4) stabilizing feet to ensure the unit can be easily moved into position and leveled accordingly during installation.
Isolated I/O section is equipped with exterior IR ports on the door that allow for easy thermal scanning of I/O connections. Removable top and bottom access plates allow for flexible cable entry/exit requirements.
Increased isolation between input/output (I/O), breaker, and logic sections with individual, lockable doors for each section.
Centrally located breaker section is accessible via a dedicated, lockable door requiring a separate key.
The SuperSwitch^®4 is equipped with an improved 10.4” color, touch-screen display with integrated mimic diagram. Externally accessible USB ports (2) are available for both field service and customer connections. Software uploads, unit calibration by a field service technician, or customer downloading of event log/waveform event data can all be accomplished without opening any doors.

Cam locks on left and right doors for individual access to isolated I/O section and isolated logic/heat sink section.
Staggered NEMA 2-hole bus bar for input and output connections allow for ease of installation. External IR ports allow for thermal scanning of I/O connections without opening any doors.
Centrally located and isolated section for customer connections to the User Interface Board (UIB). With multiple removable gland plates, the UIB is easily accessible from both the front or the top of the unit.
Center breaker section contains (2) input breakers, (2) bypass breakers w/ Kirk key interlocks, and (2) output breakers. Each breaker also had an adjacent LED indicator for the guided bypass operation, thus helping eliminate the possibility of human error. A total of (8) IR ports are available for thermal scanning of breaker connections.
Newly designed PCBs equipped with state of the art digital signal processors (DSPs) are easily serviceable from the front of the unit. Enhanced PCBs are also equipped with an increased number of LED indicators with dedicated USB ports for each DSP and microprocessor for easier on-board debugging.
Draw out heatsink assemblies, located behind the hinged logic door, are easily serviceable via the front of the unit.
Redundant fans with hall effect failure sensing facilitate heat rejection through the vented top-hat. Solid top of exhaust vent prevents any foreign debris from falling into the unit.
Improved FX board is equipped with industry leading event log storage capable of storing up to 5000 events and up to 30 waveform events. The FX board is also equipped with a micro SD slot for expandable memory for storing additional trending data or capturing additional waveform events.

Side/rear access exterior features 600A - 1200A

Side/rear access interior features 600A - 1200A

Removable top and bottom access plates allow for flexible cable entry/exit requirements.
Each unit is equipped with (4) heavy duty, 360° swivel casters and (4) stabilizing feet to ensure the unit can be easily moved into position and leveled accordingly during installation.
Dedicated doors for breaker and logic section allows for increased isolation between sections.
The SuperSwitch®4 is equipped with an improved 10.4” color, touch-screen display with integrated mimic diagram. Externally accessible USB ports (2) are available for both field service and customer connections. Software uploads, unit calibration by a field service technician, or customer downloading of event log/waveform event data can all be accomplished without opening any doors.

Improved FX board is equipped with industry leading event log storage capable of storing up to 5000 events and up to 30 waveform events. The FX board is also equipped with a micro SD slot for expandable memory for storing additional trending data or capturing additional waveform events.
Newly designed PCBs equipped with state of the art digital signal processors (DSPs) are easily serviceable from the front of the unit. Enhanced PCBs are also equipped with an increased number of LED indicators with dedicated USB ports for each DSP and microprocessor for easier on-board debugging.
Draw out heatsink assemblies, located behind the hinged logic door, are easily serviceable via the front of the unit.
Breaker section contains (2) input breakers, (2) bypass breakers w/ Kirk key interlocks, and (2) output breakers. Each breaker also had an adjacent LED indicator for the guided bypass operation, thus helping eliminate the possibility of human error.
Easily accessible user interface board (UIB) for customer connections.
Cam locks on left and right doors for individual access to isolated I/O section and isolated logic/heat sink section.

Front access only exterior features 1600A

Front access only interior features 1600A, left view

Front access only interior features 1600A, right view

Front access 3000A & 4000A models

1. Externally accessible air intake filters are located in front of each heat sink assembly.
2. Heat sink/fan and logic sections are isolated from both the breaker and I/O sections. Separate hinged doors are provided to allow for independent access to the heat sink/fans (left side) or logic door (right side).
3. Centrally located breaker section is accessible via a dedicated, lockable door.
4. Isolated I/O section with staggered bus connections and external 10.4” industrial use, color, touchscreen HMI.
5. Each cabinet is equipped with C-channels for lifting and positioning during installation.

1. Heat sink assemblies are equipped with intake fans for improved cooling.
2. Forced exhaust fans with perforated top plates for more efficient cooling.
3. Newly designed PCBs equipped with state of the art digital signal processors (DSPs) are easily serviceable from the front of the unit. Enhanced PCBs are also equipped with an increased number of LED indicators with dedicated USB ports for each DSP and microprocessor for easier on-board debugging.
4. Center breaker section contains (2) input breakers, (2) bypass breakers, and (2) output breakers. Each breaker also had an adjacent LED indicator for the guided bypass operation, thus helping eliminate the possibility of human error.
5. Isolated I/O cabinet is equipped with a dedicated deadfront to allow for access to the FX board or User Interface Board (UIB) without being exposed to hazardous voltages.

1. Heat sink/fan and logic sections are isolated from both the breaker and I/O sections. Separate hinged doors are provided to allow for independent access to the heat sink/fans (left side) or logic door (right side).
2. Centrally located breaker section is accessible via a dedicated, lockable door. Removable breaker deadfronts allow for thermal scanning from the front of the unit.
3. Dedicated I/O section deadfront allows further isolation from higher voltages for improved safety.
4. Isolated I/O cabinet is equipped with a dedicated deadfront to allow for access to the FX board or User Interface Board (UIB) without being exposed to hazardous voltages.
5. Unit is equipped with Surge Protective Devices (SPDs) on each input source. Dedicated removable deadfronts allow for servicing SPDs from the front of the unit.

1. Source 1 (S1) section contains isolated S1 input section, S1 input breaker, S1 SPD, and S1 bypass breaker.
2. Output section contains isolated output section (top), redundant load breakers, local HMI, output control power/voltage sensing disconnect switch & Kirk Key transfer blocks.
3. Power stage section contains heat sink/SCR assembly with externally accessible air filters for forced air entry.
4. Source 2 (S2) section contains isolated S2 input section, S2 input breaker, S2 SPD, and S2 bypass breaker.
5. External IR ports for thermal scanning of isolated I/O connections.
6. Isolated controls section containing SS4 controls logic box (MLB, gate drive boards, STS control power).

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Cyberex®SuperSwitch®4 Digital Static Switch Highlights