Cement asset performance management: going from reactive to predictive maintenance

Continuous and consistent asset condition monitoring brings maintenance management to the operator environment and provides a single-window interface for all operations related to asset management. This allows plant personnel to collect, compare and monitor asset data, thus accurately assess equipment in real-time and adapt maintenance strategies

Want to avoid unnecessary maintenance?

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Digital applications and services for asset optimization

ABB Ability™ Genix APM

From condition monitoring & predictive maintenance to next generation asset performance management enhanced with ML
ABB Ability™ Asset Vista Condition Monitoring

Earlier generation DCS-based condition monitoring solution
Remote assistance and predictive maintenance services for cement

Get remote expert support using data analytics to identify, prevent and resolve issues

Popular expert insights

1
7 fundamental questions to ask about your assets

2
4 stages to implementing a thorough predictive maintenance strategy using ABB service

3
White paper: Preparing your predictive program

4
VIDEO: Reliability centered maintenance

5

 Predictive maintenance for grinding

How to avoid unnecessary maintenance, predict and prevent faults and reduce costs?

A modern asset optimization system can help cement manufacturers to go from reactive to predictive maintenance strategies, avoiding unnecessary maintenance and reducing operating costs. If you are looking to generate more value from existing assets
  • Just starting with condition monitoring based on available OT data for a few asset types
  • Ready to scale, connecting more assets to a plant-wide predictive maintenance program
  • Ready to connect more data sources for advanced pattern recognition on critical assets
  • Curious to explore the relationship between maintenance and other departments' constraints
  • Willing to get a holistic view on asset performance for continuous improvement
  • Need to estimate asset life and costs over 10-20 years for investment planning
With Genix APM, you will gain a holistic view, tactical and strategic foresight across specific equipment types, process areas, plant and enterprise, tightening control over disparate assets, systems and workflows. This will empower various functions to collaborate and continuously optimize your overall performance because they will discover the previously hidden inter-dependencies.


Extended automation solutions such as ABB Ability™ System 800xA can integrate maintenance systems from suppliers such as IBM, SAP . With earlier generation condition monitoring solution based on ABB Ability™ System 800xA, the operator is alerted by a predictive maintenance alarm if equipment needs repairing. They can access the maintenance system, see all upcoming work orders and easily add new orders. The field engineers can view the same information on their mobile devices and together they can decide on the optimal maintenance plan. Called ABB Ability™ AssetVista Condition Monitoring for cement, this digital application can monitor all cement plant assets in real time. This includes field devices, control systems and automation elements, as well as major assets such as heaters and generators. It not only makes use of the raw device data itself but also integrates it with process and environmental information to put the data into context and deliver more precise condition statements. This concept can be extended to complete production areas such as conveyors, mills and grinding circuits, thus creating a new level of insight into plant performance.

ABB also offers collaborative digital services based on the asset condition data analysis - ABB Ability™ Predictive Maintenance for cement or bundled with other services and technologies into a tailored service agreement for cement assets.

References

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