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Advant Controller 450 for Advant Master DCS

ABB Advant Controller 450, a proven, high-end, high performance process controller for Advant Master DCS.

Advant Controller 450 is the perfect choice when you want to expand your process while limiting engineering costs and ensuring high production efficiency. It is the obvious evolution path from MasterPiece 200, to extend your plants life cycle. Its high processing capacity and wide-ranging capabilities fits for demanding applications and can be fully integrated with System 800xA.

With AC 450 you will have a proven equipment with high functionality, interoperability and performance. It supports a wide range of communication protocols such as; MODBUS, Profibus, Masterbus 300/300E, Advant Fieldbus 100 etc. making it easy to design an optimal control system architecture for every application.

To achieve the highest possible availability, AC 450 can be equipped with redundancy for communication, power supplies, CPUs and I/O boards. It supports the modular S800 I/O system, including field devices supporting HART data, and up to five S100 I/O racks. The S100 I/O racks can be distributed via redundant fiber networks. Support for S400 I/O is included, which among many other features, makes the Advant Controller 450 the best choice when upgrading installed MasterPiece 200 controllers.

Maximize your productivity and be prepared for easy integration of proven technology. AC 450 meets users‘ requirement of maximum plant availability.

Advant Controller 450 life cycle status
The AC 450 controller hardware is in the Active life cycle phase and continuously updated with corrections. It is planned to stay as such until minimum 2020, with guaranteed parts support until minimum 2030.

For earlier AC 450*1.x, the first generation, we offer two solutions:
- replace existing controller with AC450*2.x and the PM511 CPU, the second generation within the active life cycle phase.
- evolve to AC 800M controllers: Evolution from Advant Controller 450 to AC 800M is supported by communication modules for S100 I/O, MasterBus 300 communication, Modbus as well as AF100 Data set communication. The details are described on the AC 800M page.

Overview

Application

Hardware Options

The Advant Controller 450 consists of a CPU sub-rack with two positions for redundant CPU modules, sub-module carriers for communication sub-modules as well as a part with regulatory and backup power. The S100 I/O is located in subsequent I/O sub-racks, which can be placed in cabinets adjacent to the CPU cabinet or in a remote location separated by optical fiber.

The Advant Controller 450 covers a wide range of functions such as:

Regulatory control including advanced PID and self-tuning adaptive control.
Logic and sequence control.
Data and text handling, arithmetic, and positioning.
Self-configuration capabilities which make it possible to add hardware while the controller is in full operation
Full on-line configuration capabilities while the application is running.
Support for a wide range of central and distributed I/O modules for maximum configuration possibilities, with a maximum I/O capacity of 5700 I/O points.
Support for local and central operator interface for manual control operations, event and alarm handling, trend curve presentation etc.
Interoperability concerning all communication levels from plant floor fieldbuses to high-speed plant network.
Support for Profibus ABB’s redundant Advant Fieldbus 100, and other protocols.
Time synchronization with other nodes in an automation system at an accuracy better than 3 ms. The controller and its I/O can time tag events with a resolution of 1ms
Backup of system and application RAM with separate power supply, local battery or station battery as well as back-up of application on flash PROM cards. Full automatic restart from application dump.

Power supply alternatives
Direct (unisolated)	24 V d.c.
D.C., by isolated DC/DC converter¹	24/48 V d.c.
A.C. (isolated)¹	120/230 V, 47-63 Hz
Basic capacity and performance
Primary memory	8 or 16 MB
Available for application	approx. 5,4 or 13,4 MB
Processing capacity index²	3-4
Program execution cycle; Selectable	10ms-2s or 5ms-32s
Software options³
Basic regulation and advanced arithmetics, QC07-LIB41
Advanced process control incl self-tuning adaptive control, QC07-LIB42
Fuzzy control, QC07-FUZ41
MasterView 320, QC07-LOS41
Operator functions support, QC07-OPF41
MasterBatch 200/1 support, QC07-BAT41
User defined PC Elements, QC07-UDP41
Object support via Advant Fieldbus 100, QC07-COM41
S100 I/O capacity^3,4
S100 I/O racks	Up to 5
S100 I/O modules	Up to 100
Analog input/output modules	Up to 32 for each type
Digital input/output modules	Up to 48 for each type
S800 I/O capacity
S800 I/O stations per Advant Fieldbus	Up to 79⁵
S800 I/O modules per I/O-station	Up to 246
Total I/O capacity (S100 & S800 I/O)³
I/O channels	Up to 5,700
AI channels (incl. calculated)	Up to 910
AO channels (incl. calculated)	Up to 963
DI channels (incl. calculated)	Up to 2,340
DO channels (incl. calculated)	Up to 1,489
LED status	One per channel
Field cable length	Up to 300 m
Notes
_{1 Can be combined for dual redundancy 2 Compared to MasterPiece 200 and Advant Controller 410 (approx. value). 3 See Advant Controller 450 Product Guide for more features and details. 4 With the Optical bus extensions up to 25 S100 I/O racks can be connected. 5 If other stations than S800 I/O stations are used on the same Advant Fieldbus 100, the maximum number of S800 I/O stations must be reduced with a corresponding number of stations. 6 Without Optical Modulebus Expansion the maximum}

Hardware options¹
Redundant CPU board, PM511²	Up to 2
Submodule Carriers, SC510/SC520³	Up to 6 or 7
Communication submodules⁴	Up to 12 or 14
– V.24/RS232 interface, CI531, 2 ch.^{5, 12}	Up to 4
– MasterBus 300/300E interface, CS513^6,7	Up to 2 or 6
– GCOM interface, CI543/SC510⁸	Up to 5
– RCOM/RCOM+ interface, CI532Vxx, 2 ch.⁸	Up to 5
– MasterFieldbus interface, CI570²	Up to 7
– Advant Fieldbus 100 interface, CI522A 2,⁹	Up to 8
– Profibus DP interface, CI541V1⁹	Up to 8
– Modbus interface, CI532V02 & CI534V02, 2 ch.	Up to 5
– Siemens 3964R interface, CI532V03, 2 ch.	Up to 5
– Allen-Bradley DF1 interface, CI534V4, 2 ch.	Up to 5
– Telecontrol & SPA bus, CI535Vxx¹⁰	Up to 5
Voltage regulator, SR511²	Up to 2
Battery charger, SB510	Up to 2
Cabinets^{1, 11, 12}
– RM500V1, IP21, IP41 or IP54: WxDxH 800x512x2125 mm, (31.5“x20.2“x83.7“)
– RM500V2, IP21, IP41 or IP54: WxDxH 700x637x2225 mm, (27.6“x25.1“x87.6“)
Notes
_{1 See Advant Controller 450 Product Guides for details. 2 Can be combined for dual redundancy. 3 Up to 7 for SC510, 6 for SC520, total 8 modules including CPU(s). 4 Up to 12 with redundant CPU. 5 Up to one printer, two EXCOM and four MasterView 320 connections. 6 Up to 2 with execution in main CPU (SC510/SC520), 6 with execution in SC520 slave CPU. 7 Standard and low-load MasterBus 300/300E cannot coexist in the same controller. 8 Up to nine channels (GCOM + RCOM + Multi-Vendor interface). 9 Up to eight channels (AF100 + Profibus + LONWORKS + EXCOM). 10 See Advant OCS and Telecontrol Product Guides for details. 11 Corresponds to the NEMA protection classes 1, 2 and 5. 12 Can be combined into bays of multiple cabinets.}