ABB to improve data quality and efficiency of loading and discharge operations at Rio Grande container terminal

ABB to improve data quality and efficiency of loading and discharge operations at Rio Grande container terminal

  • Wilson Sons selects ABB’s Optical Character Recognition (OCR) system for their ship-to-shore cranes at Rio Grande container terminal
  • The terminal will be the first in Brazil to also leverage ABB’s QuayPro Software to digitalize container stowage confirmation processes
  • With the new QuayPro module, the Crane OCR system not only automates the identification of containers but also confirms the final stowage location on the vessel
Rio Grande container terminal will use ABB Crane OCR to improve data quality and efficiency. Image credit: Wilson Sons
Rio Grande container terminal will use ABB Crane OCR to improve data quality and efficiency. Image credit: Wilson Sons
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Wilson Sons, the largest integrated port and maritime logistics operator in the Brazilian market, has selected ABB’s Optical Character Recognition (OCR) system for ship-to-shore (STS) gantry cranes at Rio Grande container terminal, including the QuayPro module to digitalize container stowage confirmation processes. The company has been using ABB’s automated gate systems both at its Rio Grande and Salvador container terminals since 2013. Adding Crane OCR with QuayPro to the existing gate system supports their vision to automate and digitalize terminal processes.

“This partnership means one more step towards our commitment to achieve even more efficient and sustainable operations, through technology and process automation,” said Paulo Bertinetti, Executive Director of the Rio Grande terminal.

The ABB Crane OCR solution automates the process of capturing data as containers are loaded and discharged by STS cranes. Using ABB’s advanced AI imaging technology, the system captures container numbers, ISO codes, door orientation, bolt seal presence and hazardous material labels, as well as recording images for damage inspection purposes. With the exception management system clerks can correct or adjust transactions in real time from a remote location. The solution also includes ABB MatchMaker™ which identifies the terminal trucks, allowing for the automated handoff between crane and terminal vehicles.

“ABB Crane OCR gives us an efficiency edge while the ability to streamline the stowage process automatically represents a productivity differentiator,” said Giovanni Phonlor, Operations Director of the Rio Grande terminal. “Minimizing the risk of error on data entry means more efficient operations. Technology works hand in hand with leaner, greener operations, ready for growth in traffic and in vessel capacity,” he added.

The combination of ABB Crane OCR and the QuayPro module makes it possible to streamline the stowage confirmation process, with increased productivity as a result. The module determines the actual stowage position of containers during vessel loading operations, providing input to the terminal operating system to create an accurate outbound BAPLIE (bayplan/stowage plan occupied and empty locations message) file, in addition to confirming the accuracy of inbound stow positions. Any deviation from the load or discharge plan is reported in real time enabling the terminal to adapt to dynamic variations. In addition, crane drivers get audio-visual work instructions.

“The new QuayPro module is more than an extension of the OCR system; it will change the way container terminals operate. We are proud to further strengthen our relationship with Wilson Sons and to see the positive impact of our technology on the Rio Grande container terminal operations,” said Richard Micheli, Product Line Manager OCR, ABB Marine & Ports.

ABB’s Process Automation business is a leader in automation, electrification and digitalization for the process and hybrid industries. We serve our customers with a broad portfolio of products, systems, and end-to-end solutions, including our # 1 distributed control system, software, and lifecycle services, industry-specific products as well as measurement and analytics, and marine offerings. As the global #2 in the market, we build on our deep domain expertise, diverse team and global footprint, and are dedicated to helping our customers increase competitiveness, improve their return on investment and run safe, smart, and sustainable operations. go.abb/processautomation

ABB is a technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. The company’s solutions connect engineering know-how and software to optimize how things are manufactured, moved, powered and operated. Building on more than 130 years of excellence, ABB’s ~105,000 employees are committed to driving innovations that accelerate industrial transformation. www.abb.com

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