Low Current Rectifiers (LCR) – LCR900

The result of a global development effort, ABB’s LCR900 Low Current Rectifier uses proven components and features from ABB’s popular Medium Current Rectifier and High Current Rectifier ranges yet is specifically designed for low current applications ranging from 5kA to 72KA up to 800V. This makes it ideal for electrochemical applications such as chlorine and hydrogen and electrowinning applications such as copper and zinc.

Incorporating smaller semiconductors provides better scalability at lower current ranges and results in a more compact footprint, freeing up space for other equipment. The unit can also be configured vertically or horizontally – adding to its design flexibility – with up to six semiconductors in parallel.

A highlight of the LCR900 is its integrated water channels which provide effective double cooling of the semiconductors. The routing of the channels is designed to minimize extensive outside hose connections via a reliable FEB hose AIGNEP connector system.

As with any ABB rectifier, the LCR900 has been extensively tested to meet the latest IEC safety standards. Its semiconductors, for example, are equipped with a unique protection ring that eliminates the risk of a secondary flashover or semiconductor explosion. It also features the mechanical separation of positive and negative DC potential.

Furthermore, each semiconductor is equipped with a high-speed current limiting fuse for selective isolation in case of a failure, enabling nominal load operation when a semiconductor is out of service.

With industry-leading reliability, modularity, scalability and availability as well as low maintenance and IP00 protection, the LCR900 is suitable for the most demanding low current application environments.

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Customer value

High reliability

  • Minimized number of components
  • High EMC immunity by optical transmission of gate pulse for thyristors
  • Long-term stable contact surface for semiconductors, fuses and bolted connections by nickel plating Minimum amount of bolted connections
  • Reduced mechanical forces on fuses by ultra-flexible connections between fuses and semiconductors • Solid mechanical structure

High level of protection

  • Integrated RC snubber
  • Verification tests of semiconductor fuse performance
  • Effective, fully integrated and separately fused overvoltage and surge protection

High level of safety

  • ABB's unique semiconductor protection ring
  • Mechanical separation of positive and negative DC potential

 

Low maintenance

  • Minimum amount of cooling hoses by integrated manifolds and water channels
  • Preloaded clamping yoke with true force indicator


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