System 800xA High Integrity Safety Demos

Safety System demo support

Typical functional requirements and key benefits of various applications help demonstrate the capabilities of System 800xA High Integrity Safety in an easy and fuss-free manner.

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What demo types are available?

Demo videos

Demo software (VM)

Demo hardware case

ABB Safety System videos on YouTube

Safety System videos for download

The downloadable Demo VM can be used to demonstrate all 800xA High Integrity Safety functionalities. The new "Live presentation" mode is available.

Follow the instructions in "How to get the demo" section of this page to download the Demo VM.

The following are the applications that are present in the Safety Demo:

Emergency Shut Down (ESD)
Fire & Gas (F&G)
Burner Management Systems (BMS)

Apart from the Virtual Machine, High Integrity or Safety Demo also consists of a HI Demo Safety Kit (hardware).

DI825, DI830, DI831, DI840, DI885

To order a Hardware case and to download the VM to use with the hardware case follow the instructions in the "How to get the demo" section of this page.

Automation Arena is an experience that takes you through a story of a typical plant and the problems that they are having. Namely unplanned shutdowns, retiring workforce issues, and dealing with silo’d organizations that are having trouble working together. Using either one or two architecture, a host then shows how these problems can be solved through a live demonstration in a unique and interactive "experience".

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How to demonstrate?

How to get the demo?

FAQs

Emergency Shut Down (ESD)

Typical functional Requirements for Emergency Shut Down (ESD) are:

Safety system to be adaptable to existing installations / plants
Simple implementation
- Engineering, designing, verification and documentation
Simple Display structure
- Overview display and detail presentation of safety functions in the plant
- Enable short time to decision and action
Bypass management
- Inhibit of safety functions during maintenance and test activities and process startup
- Force and override control
Safety Integrity Level
- Typical SIL3 for offshore installations
- Many ESD system only require SIL2 systems
- Time tagging of events, common Sequence of Event
- Several inputs can lead to plant shutdown
- Common SoE important to identify root cause
- Monitoring and Proof Testing
- Valve Stroke Test
- Partial - Increase production uptime by extending test interval for
- Total / Complete – Complete valve stroke test still required, but PST enable longer intervals between tests
- Verification of integrity of instrumented functions
- Compliance reports
- Automatic Shutdown Reports (ASR)
- Override Report

Key Benefits of Emergency Shut Down(ESD)

Bypass management and Forced Control
- During operations and maintenance, the Access Management keeps track of the active number of forced I/O
- Inhibiting of specific safety functions can be performed through standard operator dialogs
- Active overrides and inhibits can be shown on the operator workplace and easily navigated
Sequence of Events
- Time stamping on direct S800 I/O for root cause analysis
- 1ms resolution
- +/-1.5 ms accuracy
- For integrated systems, SoE lists are common for BPCS and Safety System
- BPCS Modules with SoE

DI825, DI830, DI831, DI840, DI885

Information Managment for safety
- Automatic Shutdown Reports (ASR)
- Override Report
- Valve Verification Reports
- Valve Leakage Test reports
Asset optimization for monitoring
- Safety Instrumented Systems have to be proof tested on a regular basis. Proof Test interval is calculated according to IEC61508
- Need of off-line Proof Testing dramatically reduced
- Production uptime and safety integrity increased

Fire and Gas (F&G)

Key Benefits of fire and Gas(F&G)

Easy integration of addressable fire & gas systems
- Built-in Control Modules for serial communication
High Integrity Instrumentation
- Wide range of SIL-rated TÜV Certified ABB sensors and valve positioners (IEC 61508)
- Instruments
- Pressure(2600T series)
- Temperature (TH series)
- Flow (Coriolis)
- Positioners (TZID-C)

Burner Management Systems (BMS)

Typical Functional Requirements of Burner Management Systems (BMS)

Enable quick response to operational conditions through easy access to information during all sequence steps
Enable maintenance and test procedures without compromising process safety
Bypass management
- Controlled access to bypasses, normally prohibited
Monitoring and Proof Testing
- Valve Stroke Test
- Verification of integrity of instrumented functions
Safety Integrity Level
- Typically SIL2
- SIL3 for very large Burners / Boilers

Key Benefits of Burner Management Systems (BMS)

Easy Implementation
- IEC 61131-3 supported languages
- SupervisionBasicLib
Display Structure
- Shutdown System Overview through standard graphic elements
- Flexible display design to reduce time to decision and action
Bypass management and Forced Control
Sequence of Events
Information Management for safety
Shutdown reports
Valve operation reports
Asset Optimization for monitoring

Various applications allow to cater to the following Main Industries among others:

Oil plants (ESD/F&G)
Gas treatment plants (ESD/F&G)
Refineries (ESD/F&G)
Petrochemicals (ESD/F&G/BMS)
Chemicals (ESD/F&G/BMS)
Electrical Power Industry (ESD/F&G)
Offshore Industry (F&G)
Marine (F&G)
Power Generation (BMS)
Thermal Power Plants (BMS)
District Heating (BMS)
Pulp & Paper (BMS)

For Partners

For ABB employees

Contact the product champion in your region to download the demo VM, get licenses and further instructions on how to order the hardware case

1. What are the requirements on my PC or laptop to effectively run the demo?

www.vmware.com/products/player)

For more details, please access User’s Guide for System 800xA 5.1 Demo Installation Setup and Introduction (User manual, pdf, 2,43 MB). (ABB Document Number 3BSE063078).

2. How can I optimize the performance of the demo in my PC or laptop?

For more details, please access User’s Guide for Best Practices for 800xA Standard Demo Deployment (User manual, pdf, 2,43 MB). (ABB Document Number 3BSE074797).

3. How to upload a license file in the demo?

View the video 3BSE070913_How to License Upload on steps to follow to upload a license file in the demo.

4. How to identify SystemID and MachineID in the demo?

View the video 3BSE070914_What is Systemid and machineid on steps to identify SystemID and MachineID in the demo.

5. Is it possible to borrow a demo?

Contact your respective regional technical sales support organization for more information. (See Contact Details in "How to get the demo" section). Reservations are not supported.

6. Demo feedback and suggestions for improvements

Your feedback and suggestions are crucial to the continuous improvements and development of our demos. Please email your closest sales support organization. (See "How to get the demo" section)