Making the first battery-electric trolley truck system for underground mining a reality

Boliden collaborates with Epiroc and ABB on the journey towards a fossil-free mine

Boliden, Epiroc and ABB have passed a new technology milestone by successfully deploying the first fully battery-electric trolley truck system on an 800-meter-long underground mine test track in Sweden, with a 13 percent incline. This means the mining industry is a step closer to realizing the all-electric mine of the future, with sustainable, productive operations and improved working conditions.

Interested in trolley assist solution?

Contact us
       Location: Sweden
      Partners: Boliden and Epiroc
  • Boliden is an industry leader in terms of sustainable metal production from deposits to recycling used metals, with operations in Sweden, Finland, Norway, and Ireland.
  • Epiroc is a mining and infrastructure equipment manufacturer.

Challenge

  • Enable heavy transportation with electric driven battery vehicles for underground mining

  • Integrate EV truck with automation

Solution

  • The three companies have jointly developed an electric trolley truck system.

  • The system builds on Epiroc’s proven battery-electric Minetruck MT42 SG, highly suitable for long haul ramps. It features a trolley pantograph which is connected to an overhead contact power line

  • Building on its eMine™ solution, ABB created the infrastructure, including the electric truck trolley system design and the rectifier substation for the test track

  • The definition of standards and vehicle interface has jointly been developed by all partners

Benefits

  • Significantly less carbon emissions compared to a mine using conventional technology

  • Enhanced safety and work environment with no exhaust, less noise and vibration

  • Improved productivity through 50% increased speed up ramp

  • Reduced total cost per ton, diesel vs electricity + battery usage

  • Unlimited range, no need for battery charge

  • Reduced ventilation needs and costs 


Boliden, Epiroc, ABB battery-electric trolley truck

“We also see added value that we together with our partners can drive technology development so that the system can be used in other mines.”

Peter Bergman, General Manager Boliden Area, Boliden

“Together, in close partnerships we can accelerate the transformation and reach a steep curve in mining technology innovation like we have done in Kristineberg. In a short space of time, we have implemented and delivered technology to not only reduce CO₂ emissions, but substantially extend travel distance for battery-electric driven vehicles on heavy ramp haulage, reduce operating costs, and improve the health and safety of mining environments.”

Wayne Symes, President Underground Division, Epiroc

“We are passionate and committed to creating real progress for the mining industry. Seeing the industry’s first battery electric trolley truck system live is not only the result of a collaborative achievement with Boliden and Epiroc, but it is truly an industry milestone. We launched the ABB eMine™ concept of methods and solutions to bring electrification to the whole mining operation, from the grid to the wheel, and the installation at Kristineberg demonstrates the power of these capabilities.”

Max Luedtke, Global Business Line Manager Mining, ABB

Sustainable mining operations at the core

All three partners have clear corporate goals that support more sustainable operations, aiming to help mines improve sustainable production and meet growing metals demand around the world.

Previously, ABB designed, delivered and commissioned an effective electrical infrastructure to power several mine trucks at Boliden AB’s Aitik mine, Sweden's largest open-pit copper mine.

ABB draws on 130 years of experience in the mining industry and is a pioneer in the integration of electrificationautomation and digitalization in mining. eMine™ is ABB’s purposeful and holistic concept of methods and solutions designed to accelerate the energy transition in mining.

The collaboration between the three companies has enabled heavy transportation with electric driven battery vehicles. In tandem with reducing carbon emissions, the electrification of mining also promises improved health and safety for the industry’s workforce. By deploying this system, the collaboration partners aim to prove that the underground working environment can be significantly improved, with less emissions, noise and vibration while reducing the total cost per ton.

Each partner has provided a unique set of expertise to this development process, clearly demonstrating the value of industry collaboration. Epiroc has added dynamic charging to its proven battery-electric Minetruck MT42 SG and battery system, and the trolley solution is equipped with ABB’s DC converter, HES880 inverters and AMXE motors to enhance the power. The truck features a trolley pantograph connected to an overhead catenary line, a concept which is highly suitable for long haul ramps.  The electric trolley line gives additional assistance to the battery-electric mine truck on the most demanding stretches up-ramp while fully loaded, enabling further reach and battery regeneration during drift, which increases productivity drastically for a mining operation.

ABB created the infrastructure from grid to wheel, including the electric trolley truck system design and the rectifier substation for the test track. The definition of standards and vehicle interface was jointly developed by the project partners. The eMine™ Trolley System also integrates with the distributed control system (DCS) ABB Ability™ System 800xA® to monitor the electrical system.

Learn more

  • Contact us

    Submit your inquiry and we will contact you

    Contact us
Select region / language