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Mining asset management software: going from reactive to predictive maintenance

Continuous and consistent asset condition monitoring brings maintenance management to the operator environment and provides a single-window interface for all operations related to asset management. This allows plant personnel to collect, compare and monitor asset data, thus accurately assess equipment in real-time and adapt maintenance strategies

Want to avoid unnecessary maintenance?

Detect and resolve potential issues before they cause problems and sustain your asset management improvements

Contact us

Popular expert insights

1


Next-generation APM as a driver of mining productivity

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BLOG: Fine-tuning asset management to deliver real value

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White paper: Preparing your predictive program

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VIDEO: Reliability centered maintenance

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Predictive maintenance for grinding

How to avoid unnecessary maintenance and reduce costs?

A modern asset optimization system can help mines to go from reactive to predictive maintenance strategies, avoiding unnecessary maintenance and reducing operating costs. Extended automation solutions such as ABB Ability™ System 800xA can integrate modern maintenance systems from suppliers such as IBM, SAP and others.

The most reliable approach with an APM 4.0 transformation is to start with the existing data from the assets that are known to cause trouble or be energy-hungry. It is prudent to first select the equipment types that fall within our standard asset model library developed either from first principles or from historical data. The functioning fault models will deliver quick wins. Then, invest in additional instrumentation and connectivity, focusing on data management and governance, gradually increasing the volume of manageable assets by a single individual and reaching a centralized view of all assets and processes.
ABB Ability™ Genix APM Predict is a fully integrated condition monitoring system that gathers data from plant assets and process equipment, and analyzes the data through pre-built asset models that identify early indicators of asset degradation and tracks degradation progress. The early recognition and tracking of asset health predictive indicators by APM Predict helps operators make the transition from wasteful preventative maintenance activities to an optimized predictive maintenance strategy.

APM Predict 360 extends the power of predictive asset models from pre-built versions to customizable versions specific to an industrial operation. Predict 360 provides an environment for asset subject matter experts and data scientists to continuously capture and codify their (tribal) knowledge into ABB Ability Genix APM, which helps automate diagnostic activities, reveal latent asset and process issues, and discover opportunities for higher production efficiency and asset utilization.

APM Perform 360 epitomizes the ability to gain greater asset insight by performing analytics on a combined OT and IT dataset. Perform 360 integrates the contextualized data of plant IT systems, such as an existing CMMS, with OT data streaming from APM Predict modules. This provides plant reliability experts with a deeper perspective into an event, as well as a means to monetize different maintenance options, consider impacts of planned maintenance schedules, and devise a means to extend intervention intervals and asset longevity.  

APM Assess 360 provides the tools that traditional APM systems miss – the ability to mine the integrated IT/OT dataset and perform financial data analysis toward optimized asset OPEX and CAPEX planning. APM Assess 360 helps ensure that short and long term asset investments deliver the greatest financial outcomes to business income statements and balance sheets.

A good example is the integration of IBM Maximo at Boliden’s Aitik mine in northern Sweden. With ABB Ability™ System 800xA, the operator is alerted by a predictive maintenance alarm if equipment needs repairing. They can access the maintenance system, see all upcoming work orders and easily add new orders. The field engineers can view the same information on their mobile devices and together they can decide on the optimal maintenance plan.

ABB Ability™ System 800xA’s asset monitoring functions for mining combine automation architecture with advanced information technologies, including integrated fieldbus. Called ABB Ability™ AssetVista Condition Monitoring for mining, this digital application monitors all mining assets in real time. This includes field devices, control systems and automation elements, as well as major assets such as heaters and generators. The ABB Ability™ AssetVista Condition Monitoring can be used as a transition to modern APM. Its architecture and functionality promotes the creation of complex asset-specific monitors that not only makes use of the raw device data itself but also integrates it with process and environmental information to put the data into context and deliver more precise condition statements. This concept can be extended to complete production areas such as hoists, conveyors, mills and grinding and flotation circuits, thus creating a new level of insight into plant performance.

Along with the dashboards for customer self-service, ABB also offers collaborative digital services based on the asset condition data analysis - ABB Ability™ Predictive Maintenance for mining or bundled with other services and technologies into a tailored Long-term service agreement for mining assets.

References

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