The flatter the better – why ABB is the best choice when flatness matters

In the highly competitive world of metals production, quality is the ultimate differentiator. Customers demand materials that not only meet but exceed their specifications, and producers are constantly seeking innovative ways to ensure the highest quality output.

One of the most important determinants of metal quality is flatness. While flatness may not be an ideal thing when it comes to musical notes, tyres or fizzy drinks, in the world of metal rolling it’s a highly important differentiator that can make or break the quality of a finished product. 

This is where ABB's flatness control technology comes into play, offering a game-changing solution that guarantees superior quality in metals manufacturing processes.

ABB's flatness control technology is designed to tackle these challenges head-on, providing an intelligent and adaptive approach to maintaining flatness in metal production. Here's how:

• Real-time monitoring and adjustment - 
  At the heart of ABB's solution is the ability to monitor the flatness of metal in real time. Using feedback from ABB’s Pressductor transducers, the system detects any deviations from the desired flatness profile. This information is then used to make immediate adjustments to the rolling process, ensuring that corrections are applied before defects can occur.

• Automated control for precision - 
  ABB's technology doesn't just monitor; it actively controls the flatness of the metal. By interfacing with the mill's hydraulic roll bending systems, roll shifting mechanisms, and other actuators, the system can fine-tune the rolling process with precision. This automated control minimizes human error and maximizes the consistency of the final product.

• Process optimization for efficiency - 
  ABB's flatness control technology doesn't operate in isolation. It integrates with other quality control systems, such as thickness gauges and surface inspection equipment, to provide a holistic overview of the metal's condition. This comprehensive data allows for ongoing optimization of the production process, leading to increased efficiency and a higher yield of quality material.

ABB's flatness control technology is transforming the metals production industry by providing an unparalleled level of precision and control. By integrating this advanced solution into their production processes, manufacturers can achieve the flatness consistency that their customers demand, while also benefiting from increased efficiency, reduced waste, and enhanced product quality.