Asset management in pulp & paper manufacturing: going from reactive to predictive maintenance

Continuous and consistent asset condition monitoring brings maintenance management to the operator environment in a single-window interface. This allows mill personnel to collect, compare and monitor asset data, helping to accurately assess equipment in real-time and adapt maintenance strategies

Want to avoid unnecessary maintenance?

Digital applications and services for asset optimization

Condition Monitoring for pulp & paper assets

Pull together previously disparate data about various equipment condition

Predictive maintenance services

Get remote expert recommendations based on data analytics on paper machine, QCS, drive system and winder

Popular expert insights

¹	7 fundamental questions to ask about your assets
²	White paper: Preparing your predictive program
³	^{VIDEO: Reliability centered maintenance}
⁴	ABB Ability™ System 800xA condition monitoring

How to avoid unnecessary maintenance and reduce costs?

A modern asset optimization system can help pulp & paper mills to go from reactive to predictive maintenance strategies, avoiding unnecessary maintenance and reducing operating costs. Extended automation solutions such as ABB Ability™ System 800xA can integrate modern maintenance systems from suppliers such as IBM, SAP and ABB Ability™ Ellipse, connected asset lifecycle management (CALM) from ABB Enterprise software.

A good example of this is the integration of asset optimization system at Fibria paper mill in Brazil. With ABB Ability™ System 800xA, the operator is alerted by a predictive maintenance alarm if equipment needs repairing. ABB can remotely monitor operations from a location thousands of kilometers away to provide data to support Fibria's maintenance engineering decisions. This helps the pulp manufacturer to optimize its maintenance strategy procedures.

ABB Ability™ System 800xA’s asset monitoring functions combine automation architecture with advanced information technologies, including integrated fieldbus. ABB Ability™ Asset Condition Monitoring observes all pulp and paper mill's assets in real time. This includes field devices, control systems, automation elements and other major assets .

The ABB Ability™ Asset Condition Monitoring architecture and functionality promotes the creation of complex asset-specific monitors that not only make use of the raw device data itself but also integrates it with process and environmental information to put the data into context and deliver more precise condition statements. This concept can be extended to complete production areas, thus creating a new level of insight into mill performance.

Along with the dashboards for customer self-service, ABB also offers collaborative digital services based on the asset condition data analysis - and can be bundled with other services and technologies into a tailored Pulp and Paper Care Agreement.

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