Gearless mill drive system (GMD)

Maximum availability and productivity

Go gearless to meet your business objetives by exceeding standard availability targets in your grinding operations. ABB’s GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This ’workhorse’ for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant.

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Contact an ABB expert in GMD

Lifecycle Management Program

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Unleashing the power of gearless technology

Trendex™-Mill-drive-diagnostic-and-troubleshooting-tool

Fact Sheet: Trendex

eBook: Grinding transformation

Grinding video playlist

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ABB’s Gearless Mill Drive Ring Motor factory in Bilbao

Our solution

Features

Benefits

Lower ore grades
Bigger mills and optimized grinding solutions to reach business objectives
Potential increase in CAPEX
Need for reliable, maximum throughput and robust grinding solutions
Remote locations
Extreme environmental conditions (high altitudes, temperature variation, seismic activity)

Our GMD eliminates all mechanical components of a conventional mill drive system, such as ring-gear, pinion, gearbox, coupling, motor shaft and motor bearings: By mounting the rotor poles directly onto the mill, the mill itself becomes the rotor of the gearless motor. The motor is fed by a fuse-less cycloconverter that is connected to the MV network through three special cycloconverter transformers. Additionally a small excitation converter is required to supply the poles’ excitation via the slip rings to the rotor of the gearless motor. Typically knife switches (off-load manual disconnection switches) are installed directly at the motor for both the stator and rotor circuit, to make a visible disconnection before entering the motor for maintenance purposes.

This robust solution is designed to fit your individual site and maintenance requirements to ensure optimal grinding operations.

The mill is the rotor
Elimination of couplings, gearboxes, pinions and ring-gear
Mill local control panel
Frozen charge detection
Frozen charge remover function
Controlled rollback
Automatic positioning
Power-ride through
Advanced monitoring
Variable-speed

Process and operational benefits

Provides maximum throughput
Provides highest availability for your grinding mill
Robustness of system allows for operation under the most extreme environmental conditions (high altitudes, varied climates, remote locations)
Operator can react to changes in ore characteristics due to variable-speed
Process optimization leads to a more efficient use of grinding power

Maintenance benefits

Easy maintenance and direct communication with drive via mill local control panel (MLCP)
Reduced maintenance time
Quick return to operation with frozen charge remover
Minimized unplanned downtime due to advanced monitoring and remote service features

Highlights

ABB launches new white paper describing the impact of Gearless Mill Drive technology on CO₂ emissions

ABB launches new digital tool to further maximize uptime of gearless mill drives in mineral processing

ABB's Alireza Oladzadeh Highlights Importance of Long-Term Service Agreements for GMDs in July Global Mining Review

Global Business Line Manager for GMD, Wilson Monteiro article in Canadian Mining Journal – May 2024

GMD Comminution and Crushing Report (April 2024) | International Mining

ABB and the University of Deusto join forces to enhance female talent in technical professions

Guest commentary from Wilson Monteiro Jr, Global Business Line Manager for GMD in the 2024 issue of Global Mining Review

Global Pursuit of Copper Production for Tomorrow's Needs

GMD Comminution and Crushing Report (September 2023) | International Mining

ABB lights up Bilbao sky with 200 drones

ABB marks 10 years since return to mining equipment factory with manufacturing momentum

New article: Gearless Mill Drives and the clean energy transition

ABB GMDs make remote mines and low ore grades economical and transition mills to digital operation

How digitalized gearless drive technology results in energy savings and improved performance ?

Get the most of your GMD system

Service Agreements

Advanced digital services

Upgrades

Maintenance

Repairs

Spares and consumables

Long-term service agreements for mining assets

All maintenance and service offerings combined to keep your mining assets (GMDs, hoist systems, electrical equipment etc.) running

ABB Mining Care

The global standardized service agreement framework that helps cut complexity, control cost and maximize capital

Go to Service Agreements Overview

ABB Ability™ Remote assistance for grinding

Call our system experts via ABB SupportLine to get rapid support. ABB engineers will try to guide you to solve the problem, or will troubleshoot directly using the remote secure connection.

ABB Ability™ Predictive Maintenance for grinding

Easy access to GMD system parameters and visualization, taking a look into the past, considering real-time data in the present and assessing the future, remote expert recommendations to normalize operation and prevent possible downtime

ABB Ability™ Performance Optimization for grinding

Assess improvement potential based on current plant operation, stabilize and optimize performance with advanced process control, automate maintenance and performance reporting

ABB Ability™ Performance Optimization for control systems

Uncover issues that limit current DCS performance to implement time- and money-saving improvements and extend the life of your assets

Advanced digital services for LV drives and motors

Energy optimization, condition monitoring and predictive maintenance facilitate the right decisions at the right time

Control system upgrades

A flexible and affordable path to evolve to the latest system hardware and software technology for process automation and control rooms

Drive upgrades and retrofits

Enhance and modernize your existing drives with the latest software and hardware upgrades

Go to Upgrades Overview

ABB Field Service Management

Brings together the right people, with the right platform and processes to provide customized maintenance plans

ABB Ability™ Remote assistance for grinding

Call our system experts via ABB SupportLine to get rapid support. Our engineers will try to guide you to solve the problem, or will troubleshoot directly using the remote secure connection

ABB Ability™ Predictive Maintenance for grinding

Go to Maintenance Overview

Engineering & Consulting

Training

Minerals plant fingerprint

The assessment of your important equipment and process control performance to determine critical areas of improvement

Gearless mill drive training

GMD theoretical system overview, operation and maintenance, ring motor knowledge and maintenance, PSR2 controller, System 800xA GMD applications

Ring-geared mill drive training

Operation and maintenance aspects of a medium voltage RMD with or without E-house

Mining and mineral processing training

An overview on mineral resources, mining techniques and mineral processing

Go to Training Overview

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