Advanced solutions with smart systems AO2000 System

The AO2000 System is a turn-key system including everything from probe, heated lines, sample conditioning to reliable and time-tested analyzers of the Advance Optima AO2000 series. It can be operated from the outside

  • Reliable and cost efficient cold/dry extractive measurement technology
  • Using proven Advance Optima AO2000 series analyzers
  • Best available technology using IR, UV, FID, paramagnetic and electrochemical sensors
  • Dynamic QR Codes for easy transfer of all relevant diagnostic information for faster troubleshooting and repair
  • Complete product and application support

ABB AbilityTM – Maintenance made easy with scalable digital solutions

  • Dynamic QR Codes for easy transfer of all relevant diagnostic information for faster troubleshooting and repair
  • Remote Assistance solution for expert on-demand service providing remote diagnostic and assistance for the analyzers
  • Condition Monitoring provides scheduled remote product health checks and generates reliable early warnings for recommended maintenance actions
  • Genix Datalyzer is cloud based analyzer fleet health monitoring solution
Overview
Data
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Service
Digital
Application

Overview

AO2000 System is a complete system solution for continuous gas analysis

The system is available in various variants tailored to your measuring tasks - emission monitoring, cement applications and process gas measurements.
It is especially designed for easy service and maintenance.


The unique features of the AO2000 System:

  • Compact, completely designed system
  • Up to 6 measuring components
  • Sophisticated internal function control
  • Designed for easy maintenance
  • Comprehensive digital communication
  • Global remote maintenance and control with Analyze IT Explorer
  • Emission certificates available

Data

AO2000 System consists of the following components:


Analyzers - up to four can be combined
  • Uras26 Infrared photometer
  • Limas21 UV photometer
  • Magnos28 Oxygen analyzer
  • Magnos27 Oxygen analyzer
  • Electrochemical oxygen sensor
  • Fidas24 analyzer
  •  Automatic calibration without test gas cylinders for most applications

 

Sample Conditioning
  • SCC-C Cooler
  • SCC-F Gas Feed unit
  • SCC-K NO2/NO-Converter
  • Sampling probes with heated filter
  • Probe tubes
  • Heated / unheated sample gas lines
  • Absorption filter

 

Software Packages
  • A basic license of Analyze IT Explorer is supplied with the AO2000 System. Software for active support of maintenance personnel in the central monitoring and remote control of the installed analyzers.
  • QAL3 reporting for Analyze IT Explorer.This quality assurance tool complies with the requirements of standard EN 14181 for automated measuring systems (AMS).

Interfaces
  • Modbus
  • Profibus
  • Ethernet / OPC for networking with PC, connection to PLC and process control system or for integration in Windows applications
  • Dynamic QR Codes for easy transfer of all relevant diagnostic information for faster troubleshooting and repair

 

International Certificates
The components used in the AO2000 system comply with EU Directives 2001/80/EC and 2000/76/EC and in Germany with the 13th, 17th, 27th/30th BImSchV (Federal Immission Control Act) and TA-Luft (Technical Instructions on Air Quality Control).
The analyzers have already been tested in accordance with the new European standard EN15267-3. The system fulfills the requirements for automatic measuring devices according to the standards EN14181/ EN14956 for QAL1, QAL2 and QAL3.

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Service

ABB offer a full range of services to support you and your processes, including:

Explore our comprehensive range of services at Measurement & Analytics service

Digital & Advanced Service products

With ABB Ability™, ABB offers Scalable Digital solutions for analysers and systems, including:

  • Dynamic QR Code - for easy transfer of all relevant diagnostic information for faster troubleshooting and repair
  • Remote Assistance - for expert on-demand service providing remote diagnostic and assistance for the analyzers
  • Condition Monitoring - provides scheduled remote product health checks and generates reliable early warnings for recommended maintenance actions


Explore how ABB’s Scalable Digital solutions can help to make proactive and informed decision for analyzer’s health status, service and maintenance.

Application

The analyzers of the AO2000 System are able to measure up to six sample components simultaneously. The following standardized variants are available:

Applications
Components
Emission Monitoring
according 2001/80/EG and 2000/76/EG QAL3 monitoring software tool included!
CO, NO, SO2, NOx, N2O, NO2, O2
Process Gas Measurement
The spectrum of these applications can be extremly wide and highly complex in the various industrial sectors.
CO, CO2, NO, NOx, N2O, SO2, CH4, VOC, O2
A great variety of sample gas compositions and difficult marginal conditions such as high or changing pressures and temperatures make exacting demands on the measuring technology. The AO2000 System can be optimally engineered for these measuring tasks in close collaboration with our customers.
Typical areas of application:
  • Industrial gas production
  • Chemical plants, e. g. nitric acid
  • Iron and steel production
  • Steam generators
  • Blast furnace gas analysis
  • Power stations
  • Paper production
  • Sugar production
Cement Applications
Calciner Gas Exit T<900°C
CO, CO2, NO, NOx, CH4, SO2, O2
Wet Kiln Exit T<300°C
CO, CO2, NO, SO2, O2
ESP Preheater T90 <10s
CO, NO, SO2, O2
Coal Bin, Coal Mill
CO, O2
 
 
                
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